Fast Odd Form Insertion Machine I.C.T-OFM-4D
- Inserts special-shaped parts fast—only 0.7 seconds each
- Placement accuracy of ±0.05 mm ensures consistent precision
- Supports up to four heads for greater throughput
- Handles components up to Ø30 mm and 25 mm tall
- Modular feeder choices: tray, axial, radial, tube, bowl
- I.C.T provides global training and responsive technical support
- Offline programming and data sharing between production units
- Compact, sturdy design fits tight factory spaces
Description
Fast Odd Form Insertion Machine Summary
Our Odd Form Insertion Machine brings speed, accuracy, and simplicity to complex PCB assembly. Built to handle oddly shaped parts—like connectors, switches, coils, and more—this Automated PCB Insertion Machine helps factories automate without slowing down. It inserts these special parts quickly and precisely, solving the bottlenecks often caused by manual work.
This Odd Form Insertion Machine features a flexible modular design that adapts to your needs—whether you use tray, axial, radial, tube, or bowl feeders. With multiple high‑precision heads, it achieves tight accuracy (±0.05 mm) and fast insertion (only about 0.7 seconds per component). Even varied or odd parts get placed correctly every time.
The intuitive Windows‑based control system allows offline programming and sharing of setup data between devices—reducing setup time and effort. If you want a reliable Odd Form Insertion Machine to lift your production while keeping operation easy, this solution fits perfectly.
Top Benefits of In-line Odd Form Component Insertion
Advanced Placement Precision
The placement system uses calibrated vision and servo motion to ensure each odd‑form component lands where it’s meant to go. Even with complex shapes like connectors or coils, the machine achieves ±0.05 mm accuracy. That cuts rework and improves output quality.
Servo-Driven Control System
Driven by a high-efficiency motor and precise mechanics, the driver system powers multiple insertion heads simultaneously. With up to four heads operating, the machine achieves swift placement—around 0.7 seconds per part—while maintaining accuracy and low maintenance.
Feeder Bank Flexibility
This feeding system supports tray, tube, bowl, radial, and axial feeders, letting you switch between part types easily. The modular bank reduces downtime and adapts quickly to design changes—perfect for mixed-component lines.
Smooth Transport System
A three-stage transport setup ensures that PCBs flow smoothly into and out of the insertion area. With automatic width adjustment, precise clamping, and top/bottom PCB support, the system handles boards up to 5 kg without vibration or misalignment during the insertion process.
Specifications
Insert Head: 4
- PCB Size:70*70 ~ 450*400mm
- Feeder Bank:Double Side
Conveyor Space (Upper/ Bottom):25mm / 20mm
- Machine Dimensions:1550*1900*2100
- Weight: 1750KG
Radial Axial Insertion Machine Video
In this video, our Hungarian client visits the I.C.T factory in early December to accept their fully automatic THT insertion line. The line includes the Odd Form Insertion Machine, a wave soldering station (Acrab), and a DIP AOI inspection unit. We walk through each step—from configuring modular feeders to verifying insertion accuracy. The client inspects the smooth placement of odd components and the seamless integration with downstream processes. Their satisfaction with speed, precision, and overall workflow quality stands out. Watch how I.C.T delivers a robust Odd‑form Solution that boosts DIP assembly lines.
More DIP Assembly Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Insertion Machine | Insert DIP component on PCB. |
| Conveyor | Moves PCB smoothly between machines. |
| Wave Soldering Machine | Melts solder to bond components securely. |
| Selective Solder Machine | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Successful Client Collaboration
After installation at the customer’s facility, our I.C.T engineers led hands-on training and fine-tuned the Odd Form Insertion Machine. The resulting group photo captures smiles and a shared sense of accomplishment—proof that our setup and training leave clients confident and satisfied.
Outstanding Customer Praise
Clients often highlight our Odd-form and Insertion Solution’s build quality and component accuracy. They value our fast pre-sales advice and post-sale support. Many say our engineers are responsive, helping them get lines running faster and more reliably—earning trust and repeat business.
Certified Quality Standards
Every Odd Form Insertion Machine is CE-certified, ISO 9001-approved, and built with proprietary technologies. These certifications reflect our commitment to safety, quality, and innovation—assuring you of a dependable factory automation investment.
About I.C.T Company
I.C.T is a trusted Chinese provider of advanced PCBA automation, serving global factories with over 22 years of experience. We deliver complete solutions—from odd-form insertion, wave soldering, to full DIP-AOI lines—with a commitment to European-grade quality. Our products, like this Odd Form Insertion Machine, come with modular design, smart software, and comprehensive support including training, programming, and maintenance. With multiple factories and a global service network, I.C.T ensures on-time delivery and long-term reliability. Choose efficiency—and peace of mind—for your production with I.C.T.
Frequently Asked Questions
It handles connectors, transformers, coils, switches, and most custom-shaped or odd-form components. High-precision servo control and vision guidance ensure accurate placement even for complex parts, making it ideal for multi-device SMT and THT lines in home, office, or industrial production environments. Operators can configure insertion parameters for various board layouts, ensuring consistent quality and minimizing rework.
Additional information
| Model | OFM-4D |
|---|---|
| Insertion Head | 4 |
| PCB Size (L*W) | 70*70~450*400mm |
| Fixture Size (L*W) | 500*550mm |
| Feeder Bank | Double Side |
| Power Supply | AC:220±10%,50/60HZ,2Kw |
| Dimension(mm) | 1550*1900*2100 |
| Weight | Approx1750kg |
