I.C.T AI-5146W | SMT Visual Inspection Machine AOI Equipment
- High-precision color camera for imaging
- Real-time defect detection without stopping
- Adjustable height and width design
- Supports multiple component defect checks
- 5000W rated power for efficiency
- 1000kg weight ensures stable operation
- Dimensions: L150 x W135 x H1650mm
- I.C.T offers excellent training and support
Description
SMT Visual Inspection Machine
The I.C.T AI-5146W SMT visual inspection machine is a top choice for DIP production lines. It uses a high-precision color camera to capture board images in real time. With advanced Convolution Neural Network (CNN) technology, it detects defects like wrong or mixed parts in components such as capacitors, diodes, and sockets. Designed for post-wave soldering, this machine ensures accurate checks without stopping production. Its easy-to-use interface and adjustable setup make it perfect for any factory. I.C.T’s SMT visual inspection machine boosts quality control, reduces errors, and supports efficient manufacturing with reliable results every time.
Key Features of AOI Equipment
The SMT visual inspection machine, AI-5146W, is built for dual-side inspection after wave soldering. It uses deep learning to spot defects like wrong parts or poor solder joints. Its simple programming and centralized control make it easy to integrate into any SMT production line. With a low false alarm rate, it ensures reliable results, enhancing quality and efficiency in electronics manufacturing.
Double-sided Multifunctional AOI
Our Double-sided Multifunctional AOI excels in inspecting both sides of PCBs post-wave soldering. Using advanced CNN algorithms, it identifies defects like wrong parts or misaligned components with high accuracy. The SMT visual inspection machine operates in real time, ensuring no delays in production. Its flexible design fits various board sizes, and the intuitive interface simplifies setup. This feature reduces errors and boosts productivity in your SMT assembly line.
Wave-Soldering AOI Inspection Machine
The Wave-Soldering AOI Inspection Machine ensures flawless solder joints after wave soldering. It uses a high-precision camera to detect issues like mixing parts or incorrect placements. The SMT visual inspection machine supports batch parameter adjustments, saving time. Its robust design, weighing 1000kg, ensures stability during operation. This feature guarantees consistent quality control, making it ideal for high-volume electronics production.
PTH Post Wave and Selective Solder AOI
PTH Post Wave and Selective Solder AOI delivers precise inspection for through-hole components. This SMT visual inspection machine uses deep learning to spot defects like wrong parts or solder issues. Its real-time imaging ensures no production downtime. With adjustable height and width, it fits any line setup. This feature enhances defect detection accuracy, ensuring top-quality output in DIP production lines.
Post-wave Inline AOI
The Post-wave Inline AOI feature allows seamless integration into production lines. It inspects boards without halting operations, using a high-precision camera and CNN technology. This SMT visual inspection machine quickly locates defects like incorrect components or solder errors. Its centralized control and data tracking support SPC analysis, ensuring traceability. This feature maximizes efficiency and maintains high standards in electronics manufacturing.
Specification
Inspection Algorithm: CNN, Color Contrast, Outline Recognition, Offset Inspection, Template Matching, Character Comparison, OCR
Inspection Items:
Components: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained
Other: NG Tracking Bar (Optional), Control Box (Optional), Mixed Material Inspection, Panel Inspection
Special Function: Automatic element search and rapid programming
Resolution: 15μm @ 60x45mm / 10μm @ 40x30mm
Inspection Speed: 0.23 seconds per Field of View (FOV)
Camera: 12M pixel intelligent digital industrial camera
Light Source: RGB+W light, 4-color integrated
PCB Size:
Standard: 50x50mm to 510x460mm
Three-Section Track: 50x50mm to 350x460mm
Single-Section Track: 50x50mm to 430x460mm
Rated Power: 520W
Weight: 860kg
Dimensions: L1050 x W1335 x H1650mm
Case Study Video
Watch our case study video featuring a European customer producing switch power supplies. They integrated a fully automated DIP production line with our SMT visual inspection machine placed after wave soldering. The AI-5146W ensures precise detection of soldering defects, improving their product quality. This video showcases how our Post-wave Inline AOI enhances efficiency and reliability in their manufacturing process, meeting strict European standards.
More DIP Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Insertion Machine | Insert DIP component on PCB. |
| Conveyor | Moves PCB smoothly between machines. |
| Wave Soldering Machine | Melts solder to bond components securely. |
| Selective Solder Machine | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Client Training and Satisfaction
Our SMT visual inspection machine was seamlessly installed at a client’s factory. I.C.T engineers provided hands-on training, ensuring smooth operation. A group photo with the client’s team reflects their satisfaction with our service. This successful setup highlights the reliability of our Double-sided Multifunctional AOI and our commitment to excellent customer support.
Customer Testimonials
Our clients consistently praise I.C.T’s SMT visual inspection machine for its quality and performance. They appreciate our engineers’ expertise, quick responses to pre-sales questions, and fast after-sales support. Many highlight the durability of our Wave-Soldering AOI Inspection Machine and its role in improving production efficiency. These positive reviews showcase I.C.T’s dedication to customer satisfaction and high-quality equipment.
Certifications and Achievements
I.C.T SMT visual inspection machine holds CE and ISO9001 certifications, ensuring compliance with global standards. We also secure patents for our innovative designs. These certifications guarantee the reliability and safety of our PTH Post Wave and Selective Solder AOI, giving you confidence in our advanced technology.
I.C.T Factory & Our Team
I.C.T is a leading provider of SMT solutions, specializing in advanced equipment like the SMT visual inspection machine. With years of experience, we deliver innovative, reliable, and efficient tools for electronics manufacturing. Our global presence, backed by CE and ISO9001 certifications, ensures top-quality products and services. From installation to after-sales support, I.C.T is committed to helping clients achieve excellence in their production lines.
Frequently Asked Questions
The SMT visual inspection machine, AI-5146W, uses a high-precision color camera paired with Convolution Neural Network (CNN) algorithms to analyze board images in real time. This deep learning approach identifies defects like incorrect components, misalignments, or solder issues with minimal false positives. Its robust data processing and low false alarm rate ensure consistent, reliable results, enhancing quality control in high-volume electronics manufacturing.
Additional information
| Model | I.C.T DIP On-line Dual side AOI AI-5146W / AI-5146WL (After THT Soldering) |
|---|---|
| FOV | 52.6*44mm |
| Camera | 5M |
| Mixing PCB inspection | Support calling program automatically. |
| PCB Size | Three section track: 50*50mm~350*460mm / 50*50mm~350*650mm |
| Operation System | Ubuntu 18.04 LTS 64bit |
| Display | 23.8 inch FHD display |
| Power | AC220 50/60Hz,5A |
| Communication | SMEMA |
| Weight | 890Kg / 1000Kg |
| Dimension | L1050*W1335*H1650mm / L1050*W1535*H1650mm |
