Description

JUKI JM-20 SMT Auto Insertion Machine

The JUKI JM-20 SMT auto insertion machine is a versatile multitask platform designed for both Surface Mount Technology (SMT) and Through Hole Technology (THT) placements. It handles larger components and boards, making it ideal for industries like automotive and aerospace. With advanced laser sensors for lead detection and customizable feeders, this machine ensures precise placement and reduces human error. The SMT auto insertion machine saves labor costs and boosts efficiency, streamlining your PCB assembly process with high accuracy and flexibility.

SMT Auto Insertion Machine Overview

Precision for Axial Components

1-1 I.C.T-Insertion Machine-JM20

The JUKI JM-20, an automatic axial component insertion machine, excels in placing axial components with high accuracy. Its advanced vision systems and laser sensors detect leads and ensure secure placement, even in high-density areas. This feature minimizes errors and enhances product reliability, making it perfect for industries requiring precise component handling. The machine’s ability to manage various component sizes boosts production efficiency.

Streamlined Axial Auto Insertion Machine Process

1-2 I.C.T-Insertion Machine-JM20

As an axial auto insertion machine, the JUKI JM-20 simplifies the insertion of axial lead components. Its software options allow precise placement near dense PCB areas, preventing component leaning or damage. With customizable feeders and a range of nozzles, it handles diverse components efficiently, reducing manual labor and increasing throughput for manufacturers.

Axial Lead Component Insertion Machine Reliable Axial Lead Handling

1-3 I.C.T-Insertion Machine-JM20

The JUKI JM-20, an axial lead component insertion machine, ensures secure and accurate insertion of axial components. Its lead correction unit and 90-degree bend function enhance placement reliability. The machine’s modular design allows quick changeovers, supporting high-mix production. This feature saves time and maintains consistent quality across various PCB assemblies.

PCB Axial Insertion Machine JM20 Optimized for PCB Assembly

1-4 I.C.T-Insertion Machine-JM20

The PCB axial insertion machine JM20 is designed for efficient and precise PCB assembly. It supports large boards and complex components, with a compact design that saves factory space. The machine’s automation reduces labor costs and errors, while I.C.T’s expert support ensures seamless integration and operation, making it a top choice for modern production lines.

Specifications

Component Size: 0603 to 50 mm square
Component Height: Up to 55 mm (including lead legs)
Board Size: 410360 mm (1-time clamping), 800360 mm (2-time clamping)
Placement Speed: 1,550 CPH
Head: 6 heads
Machine Dimension (W×D×H): 150016571600 mm
Mass: Approximately 1760 kg
Feeder Types: Customizable bulk and specialized feeders
Nozzle Types: Over 300, including vacuum, gripper, axial, and chuck
Special Features: Laser sensor for lead detection, 90-degree lead bend function, lead correction uni

Case Study Video: SMT Auto Insertion Machine

The JUKI JM-20 SMT auto insertion machine is showcased in a detailed case study video. It demonstrates the machine’s ability to handle complex PCB assemblies with precision. The video highlights its advanced features, such as laser lead detection and customizable feeders, in action. See how the JM-20 streamlines production, reduces errors, and boosts efficiency in real-world manufacturing settings.

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Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Insertion Machine	Insert DIP component on PCB.
Conveyor	Moves PCB smoothly between machines.
Wave Soldering Machine	Melts solder to bond components securely.
Selective Solder Machine	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loading

Insert DIP Component

Insert Odd Component

Wave solder

Selective Wave Solder

DIP AOI

Customer Training and Satisfaction-Expert Training by I.C.T Engineers

I.C.T engineers provide hands-on training and support for the JUKI JM-20 SMT auto insertion machine at customer facilities. After equipment setup and debugging, our team ensures operators are fully trained. A group photo with satisfied clients reflects their confidence in our reliable service and high-quality equipment, showcasing I.C.T’s commitment to customer success.

Customer Factory and Trusted Partnership 04 Product Factory Details

Customer Feedback-High Praise for Quality and Service

Customers consistently praise the JUKI JM-20 SMT auto insertion machine for its reliable quality and performance. They appreciate our engineers’ expertise, quick responses to pre-sales questions, and fast after-sales support. Many highlight the machine’s durability and precision, making it a trusted choice for their PCB assembly needs, backed by I.C.T’s exceptional service.

Good Feedback 01 Product Factory Details

Certifications-Trusted Industry Standards

The JUKI JM-20 SMT auto insertion machine is backed by CE, ISO9001, and ISO14001 certifications, ensuring compliance with global safety and quality standards. Additionally, select accessories meet RoHS requirements, and the machine is supported by patented technology, reflecting I.C.T’s commitment to delivering reliable, high-quality equipment for modern manufacturing.

I.C.T SMT Machine Certificate 01 Product Factory Details

About I.C.T Company and Teams-Your Trusted SMT Partner

I.C.T is a leading provider of SMT solutions, offering innovative equipment like the JUKI JM-20 SMT auto insertion machine. With over 24 years of experience, our team delivers top-tier engineering, online support, and comprehensive services. Certified with ISO9001, ISO14001, and CE, we ensure high-quality processes and customer satisfaction. Our focus on lean production and continuous improvement drives efficiency and reliability for your factory.

I.C.T Factory and Team Product Factory Details

Frequently Asked Questions

What components can the SMT auto insertion machine handle?

The SMT auto insertion machine JUKI JM-20 can handle a wide range of through-hole and odd-form components, including axial resistors, capacitors, and components up to 50 mm square and 55 mm in height. Its flexible feeder system supports multiple component geometries, making it suitable for high-mix PCB assembly lines. It is widely used in industrial electronics, automotive modules, and consumer devices where both standard and irregular components must be inserted accurately on complex PCB layouts without manual intervention.
How does the automatic axial component insertion machine ensure precision?

The automatic axial component insertion machine ensures high precision through laser sensors and advanced vision alignment systems. These technologies detect lead positions and board coordinates in real time, ensuring accurate insertion even in high-density PCB areas. The system automatically compensates for slight misalignment, reducing insertion errors and improving yield. This makes it ideal for SMT and THT hybrid production lines, where consistent placement accuracy is critical for automotive electronics, industrial control boards, and multi-device manufacturing environments.
What board sizes are supported by the axial auto insertion machine?

The axial auto insertion machine supports PCB sizes up to 800 mm × 560 mm, making it suitable for both standard and large-format boards. It features a two-stage clamping system that stabilizes oversized PCBs during insertion, preventing vibration or misalignment. This capability is especially useful in L-size and XL-size PCB production for automotive, power supply, and industrial electronics. The flexible platform allows manufacturers to process different board types in high-mix production environments without changing core machine structure.
Can the axial lead component insertion machine handle high-mix production?

Yes, the axial lead component insertion machine is designed for high-mix, low-to-medium volume production. Its modular feeder system and quick-change tooling allow fast switching between different component types and PCB layouts. Operators can easily reconfigure programs for different products, reducing downtime between batches. This flexibility makes it ideal for EMS factories, R&D labs, and multi-device SMT/THT production lines where product variety is high and production efficiency must be maintained without sacrificing insertion accuracy.
How does the PCB axial insertion machine JM20 save labor costs?

The PCB axial insertion machine JM20 reduces labor costs by fully automating component insertion tasks that are traditionally done manually. It eliminates repetitive manual placement, reduces human error, and increases throughput significantly. With automated feeding, laser positioning, and programmed insertion paths, a single operator can manage multiple machines. I.C.T also provides training and process optimization support, ensuring efficient operation. This makes it a cost-effective solution for electronics manufacturers aiming to scale production while minimizing workforce dependency in SMT and THT hybrid lines.

Additional information

Model	Multi Task Platform JM-20
Board Size	1 time clumping: 410360mm 2 time clumping: 800360mm
Component Height	max.50mm
Component Size	0603-50MM
Placement Speed	1,550 CPH
Head	6
Machine dimension (W×D×H)	150016571600mm
Mass (Approximately)	1760kg

JUKI-JM20 | SMT Auto Insertion Machine