JUKI-JM50 | PCB Automatic Insertion Machine

Component Size: Handles components from 0603 to 50 mm.
Board Size: Supports boards up to 800 mm x 360 mm.
Component Height: Accommodates up to 50 mm tall components.
Mini Chuck Nozzles: Simplifies handling of diverse component types.
High Precision: Takumi head ensures accurate THT placement.
Cost-Effective Design: Low entry cost for high-mix production.
I.C.T Expertise: Reliable training and support from I.C.T engineers.

Description

JUKI JM-50 PCB Automatic Insertion Machine

The JUKI JM-50 PCB automatic insertion machine is designed for high-mix, low-volume production, offering a cost-effective solution for Through Hole Technology (THT) assembly. Equipped with innovative feeders and Mini Chuck Nozzles, it handles a wide range of components with ease. This PCB automatic insertion machine ensures fast changeovers and high precision, making it ideal for electronics manufacturers aiming to optimize efficiency and reduce costs while maintaining quality in diverse PCB assemblies.

PCB Automatic Insertion Machine Overview

Radial Insertion Machine-Efficient Radial Component Placement

1-1 I.C.T-Insertion Machine-JM20

The JUKI JM-50, a radial insertion machine, delivers precise placement of radial components for PCB assembly. Its Takumi head with four nozzles adjusts to various component heights, ensuring accurate insertion without errors. This feature supports high-mix production, reducing setup time and improving output. The machine’s ability to handle diverse radial parts makes it a valuable tool for electronics manufacturers aiming for efficiency and reliability.

Auto Radial Component Insertion Machine-Streamlined Radial Automation

1-2 I.C.T-Insertion Machine-JM20

As an auto radial component insertion machine, the JUKI JM-50 automates radial component placement, minimizing manual effort. Its flexible feeders and Mini Chuck Nozzles handle a broad range of components, enabling quick changeovers for varied production needs. This automation enhances throughput and ensures consistent quality, making it ideal for manufacturers looking to optimize their THT assembly process with cost-effective technology.

PCB Radial Insertion Machine-Precision for PCB Radial Assembly

1-3 I.C.T-Insertion Machine-JM20

The JUKI JM-50, a PCB radial insertion machine, offers high precision for radial component insertion on complex PCBs. Its advanced vision systems and height-adjusting lasers ensure accurate placement, even for intricate designs. This machine supports high-mix production with minimal setup time, improving efficiency and reducing errors. It’s a reliable choice for manufacturers needing consistent, high-quality radial insertion.

Radial Auto Insertion Machine-Versatile Radial Component Handling

1-4 I.C.T-Insertion Machine-JM20

The JUKI JM-50, a radial auto insertion machine, excels in handling radial components with flexibility and speed. Its innovative feeders and nozzle designs accommodate various part sizes, streamlining production for high-mix environments. The machine’s automation reduces labor costs and enhances placement accuracy, making it an essential tool for manufacturers aiming to improve productivity in THT assembly.

Specifications

Component Size: 0603 to 50 mm
Component Height: Up to 50 mm
Board Size: 410360 mm (1-time clamping), 800360 mm (2-time clamping)
Placement Speed: 9,000 CPH
Head: 4 heads
Machine Dimension (W×D×H): 145415051450 mm
Mass: Approximately 1300 kg
Feeder Types: Flexible feeders for diverse components
Nozzle Types: Mini Chuck Nozzles for various part shapes
Special Features: Takumi head with height-adjusting laser, enhanced component range.

Case Study Video: PCB Automatic Insertion Machine

This case study video showcases the JUKI JM-50 PCB automatic insertion machine in action, highlighting its efficiency in high-mix, low-volume production. It demonstrates the machine’s advanced features, including flexible feeders and precise Takumi head technology. Watch how the JM-50 simplifies radial component insertion, reduces setup time, and ensures reliable PCB assembly for diverse manufacturing needs.

More DIP Assembly Line Machines

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Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Insertion Machine	Insert DIP component on PCB.
Conveyor	Moves PCB smoothly between machines.
Wave Soldering Machine	Melts solder to bond components securely.
Selective Solder Machine	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loading

Insert DIP Component

Insert Odd Component

Wave solder

Selective Wave Solder

DIP AOI

Customer Training and Support-Expert Guidance by I.C.T Team

I.C.T engineers provide comprehensive training for the JUKI JM-50 PCB automatic insertion machine at customer facilities. After installation and setup, our team ensures operators are confident in using the machine. A group photo with satisfied clients highlights their trust in I.C.T’s reliable equipment and dedicated support, ensuring smooth integration and optimal performance.

Customer Factory and Trusted Partnership 03 Product Factory Details

Customer Feedback-Trusted for Quality and Support

Customers consistently praise the JUKI JM-50 PCB automatic insertion machine for its precision and affordability. They value our engineers’ prompt responses to inquiries and fast after-sales support. Many commend the machine’s ability to handle diverse components and its role in improving production efficiency, making it a preferred choice for high-mix THT assembly, backed by I.C.T’s exceptional service.

Good Feedback 03 Product Factory Details

Certifications-Industry-Recognized Standards

The JUKI JM-50 PCB automatic insertion machine is certified with CE, ISO9001, and ISO14001, ensuring compliance with global safety and quality standards. Select accessories meet RoHS requirements, and the machine is supported by patented technology. These certifications reflect I.C.T’s commitment to delivering reliable, high-quality equipment for modern electronics manufacturing.

I.C.T SMT Machine Certificate 01 Product Factory Details

About I.C.T-Leading SMT Solutions Provider

I.C.T is a trusted provider of SMT equipment, including the JUKI JM-50 PCB automatic insertion machine. With over 24 years of experience, we offer innovative solutions, expert engineering, and dedicated support. Certified with ISO9001, ISO14001, and CE, I.C.T ensures high-quality processes and customer satisfaction through lean production, proactive planning, and continuous improvement for your manufacturing needs.

I.C.T Factory and Team Product Factory Details

Frequently Asked Questions

What components can the PCB automatic insertion machine process?

The JUKI JM-50 processes a wide range of components from 0603 chip sizes up to 50 mm axial or radial parts. Flexible feeder configurations and adaptable nozzle designs allow it to handle resistors, capacitors, and LED drivers efficiently. This versatility supports multi-device SMT lines in home, office, or industrial environments, reducing setup time and ensuring consistent placement quality across both low- and high-volume THT assembly operations.
How does the radial insertion machine improve efficiency?

The JM-50 boosts production efficiency with dual-clamping PCB handling, high-speed servo motors, and precise automated insertion. By reducing manual handling and minimizing errors, it shortens cycle times while maintaining ±0.1 mm placement accuracy. This makes it suitable for multi-device manufacturing, high-mix production, and complex THT assemblies, while lowering labor costs and enhancing overall line throughput.
What board sizes does the auto radial component insertion machine support?
How does the PCB radial insertion machine reduce costs?

The JM-50 minimizes production costs by combining automated insertion with low labor requirements and flexible tooling. Its efficient feeder and nozzle system reduces downtime for changeovers, while precision placement lowers defect rates and rework. For multi-device or high-mix SMT lines, this translates into reduced operating expenses and higher first-pass yield, supporting cost-effective THT assembly in industrial, automotive, or consumer electronics environments.
What makes the radial auto insertion machine versatile?

Its modular feeder design and interchangeable nozzles allow quick adaptation to a wide range of radial components, including odd-form and through-hole parts. The system’s software supports multiple PCB programs for different product families, enabling fast changeovers and multi-device production. Combined with high-speed servo control, the JM-50 ensures consistent placement across various boards, making it ideal for small-batch prototyping or high-volume THT assembly lines.

Additional information

Model	Multi Task Platform JM-50
Board Size	1 time clumping: 410360mm 2 time clumping: 800360mm
Component Height	max.30mm
Component Size	0603-50MM
Placement Speed	9,000 CPH
Head	4
Machine dimension (W×D×H)	145415051450mm
Mass (Approximately)	1300kg