Advanced SMT Intelligence Splicing Machine I.C.T-ASM24
- Dual CCD cameras detect empty components above 01005 size
- Compatible with 8, 12, 16, and 24mm tape formats
- Splicing accuracy as fine as ±0.05 mm for precise results
- Each cycle completes within 6–12 seconds, boosting productivity
- Lithium battery power supports 12–14 hours of continuous use
- Compact design: 360 × 310 × 1320 mm for easy mobility
- MES connectivity for smart production monitoring and traceability
Description
Splicing Machine Overview
I.C.T-ASM24 SMT Intelligence Splicing Machine combines accuracy, durability, and automation to handle splicing tasks in modern EMS environments. With a cycle time of just seconds and cutting accuracy of ±0.05 mm, it outperforms conventional tools and ensures the line keeps running without interruption. Designed for 8–24mm tape compatibility, it adapts to different reel sizes used in SMT assembly. The built-in MES connection enables digital monitoring and process control, while CCD detection safeguards against splicing errors. For factories striving toward automation, the SMT Automatic Intelligence Splicing Machine is an indispensable solution that enhances efficiency, reduces waste, and supports long-term productivity.
Key Features of SMT Intelligence Splicing Machine
Vision Detection Precision
Equipped with advanced CCD detection and dual lighting, the system captures component spacing and silk screen patterns with precision. This ensures cutting occurs at the exact location, minimizing the chance of faulty splices and guaranteeing reliable reel transitions across production lines.
Stable Material Handling
A motor-driven rail system with fine-tooth wheels keeps tapes stable during motion. The auto-adjusting track accommodates multiple tape widths from 8–24mm, allowing seamless operation regardless of reel type. This design reduces jams and ensures consistency throughout continuous production.
Long-Lasting Cutting Mechanism
The cutter module uses a hardened, long-life blade designed to perform clean, accurate cuts. With accuracy down to ±0.05 mm, it guarantees flawless reel preparation before splicing. The cutting system is guided by CCD input to prevent alignment errors.
Reliable Splicing Accuracy
The splicing module uses vacuum adsorption, stepper motors, and heat-assisted adhesion for strong, reliable joins. Its dual-tape system enables continuous splicing without performance loss, ensuring EMS factories achieve higher efficiency and less waste on the line.
Specification
| Parameter | Specification |
|---|---|
| Tape Compatibility | 8, 12, 16, 24mm (paper & embossed) |
| Splicing Mode | Auto Cutting + Auto Splicing |
| Splicing Accuracy | ±0.05 mm |
| CCD Camera Count | 1 |
| Splicing Cycle Time | 6–12 seconds |
| Passing Rate | 98% |
| Power Supply | 24V dual lithium battery |
| Battery Duration | 12–14 hours |
| Control Method | Industrial PC |
| Dimensions (mm) | 360 × 310 × 1320 |
| Weight | Approx. 70 kg |
| MES Support | Yes |
| Barcode Scanner | Included |
Intelligence Splicing Machine Video
See the SMT Intelligence Splicing Machine perform in a real EMS production environment. The video demonstrates how the system detects empty reels, cuts accurately, and splices tapes automatically—all without stopping the line. With a splicing cycle of just 6–12 seconds, it ensures non-stop production efficiency. The video also shows the compact size and mobile design, making it easy to integrate into any SMT factory. This clear demonstration explains why more manufacturers choose a Splicing Machine for reliable, automated reel transitions.
More SMT Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Installation and Training Success
At a customer site, the machine was fully assembled, tested, and commissioned. Afterward, our engineers trained the local team to operate it effectively. The group photo taken at the end reflects strong collaboration and the customer’s satisfaction with both the product and our service.
Customer Feedback
Customers often highlight the durability, precision, and ease of use of our SMT equipment. They also commend our quick responses—whether it’s answering pre-sales questions or resolving after-sales issues. Many remark that our solutions make their production more stable and efficient.
Certified Quality Standards
This Automatic Splicing Machine carries CE and ISO9001 certifications and is backed by multiple patented designs. These credentials ensure international compliance, safety, and innovation, guaranteeing customers long-term reliability and confidence.
I.C.T Factory & Our Team
I.C.T is a global provider of SMT manufacturing solutions with more than 25 years of technical expertise. We serve over 1600 customers worldwide with full production line equipment, including placement, inspection, and splicing systems. By combining advanced automation with strong engineering support, we help factories reduce downtime, improve efficiency, and achieve smarter manufacturing. With the philosophy of “Global resources, Local service,” we ensure every customer receives timely assistance and sustainable growth.
Frequently Asked Questions
A splicing success rate of over 95% means the Automatic Splicing Machine can reliably connect SMT reels without interrupting production. High splicing accuracy helps reduce material waste, feeder errors, and machine stoppages during SMT assembly. This is especially important for high-volume EMS factories and electronics manufacturers that run multiple SMT lines continuously. To maintain the highest success rate, operators should use compatible splicing tapes, keep the machine calibrated, and verify tape condition before operation. Consistent splicing quality helps improve feeder performance and overall production efficiency.
Additional information
| Model | I.C.T-ASM24 |
|---|---|
| RC Measuring Instrument | N/A |
| Applicable Mounter | Full SMT brand |
| SMT Tape(mm) | 8.12.16.24Paper and Embossed |
| Splicing Mode | Auto Cutting |
| Splicing Tape Size | 32mm*2 |
| Splicing Tape Number | 2 |
| Dimension(mm) | 360*310*1320 |
| Weight | Approx: 70KG |
