High-Precision SMT Automatic Splicing Machine I.C.T-AISM08
- Dual CCD vision system detects empty components as small as 01005
- Supports 8mm SMT paper and embossed carrier tapes with precision
- Splicing accuracy within ±0.2 mm for reliable production output
- Splicing cycle completed in just 6–12 seconds per reel
- 24V dual lithium battery pack runs for up to 14 hours
- Compact footprint allows mobility across production lines easily
- MES system support for integration with smart factory control
- Professional I.C.T engineer support ensures smooth setup and training
Description
Automatic Splicing Machine Overview
The SMT Automatic Splicing Machine is designed for modern SMT lines that demand continuous operation with zero downtime. It enables reel tape replacement while the production line keeps running, which saves both time and labor. With dual CCD vision for error-free detection, high-speed auto cutting, and strong adhesive control, this system delivers accuracy and efficiency in every splice. Its splicing cycle completes within seconds, ensuring production never stalls. The machine is built with robust materials, an industrial PC controller, and rechargeable lithium batteries, making it reliable and mobile across different factory setups. Easy to learn and simple to operate, operators can master it in just a few minutes. This solution provides EMS factories with reduced material waste, better process stability, and long-term cost savings. Backed by I.C.T’s global service, the SMT Automatic Splicing Machine is a trusted partner in achieving lean, smart manufacturing.
Key Features of Auto Splicing Unit
Precision Vision Detection
Equipped with dual CCD cameras and optimized lighting, the system identifies missing parts, reel spacing, and printing alignment. This ensures that cutting and splicing are carried out at the right position every time, reducing operator error and ensuring flawless transitions across different tape reels.
Stable Transmission Design
Driven by a high-precision motor and imported slide rails, the transmission unit guarantees smooth reel movement. Fine-tooth drive wheels provide consistent grip, while automatic rail adjustment adapts to different tape widths. This design keeps the material belt aligned, avoiding misfeeds during fast production.
Durable Cutting Performance
The integrated cutter module uses a hardened blade with long service life, guided by CCD vision for pinpoint accuracy. Whether cutting ahead of splicing or trimming excess tape, the cutter ensures clean, reliable cuts that maintain production stability and reduce scrap.
High-Rate Splicing Success
Using vacuum adsorption, heated adhesion, and stepper-driven mechanics, the splicing unit achieves a 98% pass rate. The patented structure prevents jamming, handles different tape types, and keeps performance consistent even in demanding EMS environments. Each splice is strong, stable, and repeatable.
Specification
| Parameter | Specification |
|---|---|
| Tape Types | 8mm paper & embossed |
| Splicing Mode | Auto Cutting & Auto Splicing |
| Splicing Accuracy | ±0.2 mm |
| CCD Camera Count | 2 |
| Splicing Cycle Time | 6–12 seconds |
| Pass Rate on Mounter | 98% |
| Power Supply | 24V dual lithium battery |
| Battery Duration | 12–14 hours |
| Control Method | Industrial PC + IO card |
| Dimensions (mm) | 400 × 470 × 1400 |
| Weight | Approx. 65 kg |
| MES Support | Yes |
| Barcode Scanner | Standard |
Automated Taping Machine SMT Video
Watch the SMT Automatic Splicing Machine in real EMS factory conditions. The video demonstrates reel tape detection, auto cutting, and seamless tape splicing in under 12 seconds per cycle. It highlights how the system maintains continuous SMT production without stopping the line, saving operators valuable time. With its compact design, mobile setup, and simple interface, the machine is easy to integrate into any production line. This demonstration shows why more manufacturers rely on a SMT Automatic Tape Splicer to maximize output and reduce errors.
More SMT Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Installation and Training Success
At the customer’s site, our engineers installed and calibrated the SMT Automatic Splicing Machine before providing complete operator training. The group photo taken afterward reflects both teams’ satisfaction—the customer’s confidence in running the machine, and I.C.T’s pride in delivering excellent service.
Customer Feedback
Our customers often highlight the high performance of our splicing systems and SMT equipment. They appreciate the robust build, accuracy, and ease of use, as well as our quick pre-sales answers and rapid after-sales support. Many EMS factories have called our solutions “a real upgrade” for stable, non-stop production.
Certified Quality Standards
This Automatic Tape Splicing System is CE and ISO9001 certified, and supported by multiple patented designs. These certifications ensure international compliance and safety while proving the machine’s innovative engineering and long-term reliability.
I.C.T Factory & Our Team
I.C.T is a leading electronics manufacturing partner with over 25 years of technical experience. We provide full SMT line solutions, from pick-and-place systems to inspection, testing, and splicing machines. Trusted by 1600+ customers worldwide, we combine advanced technology with strong local service. With our “Global resources, Local service” philosophy, we ensure every client receives tailored solutions and reliable support for their manufacturing growth.
Frequently Asked Questions
The SMT Automatic Splicing Machine completes each reel splice in just 6–12 seconds. Its precise servo-driven mechanism ensures consistent tension and alignment during high-speed operations. This rapid performance suits multi-device SMT lines, office labs, or home prototyping setups where frequent reel changes occur, minimizing downtime and keeping production continuous without compromising solder paste or component feeder quality.
Additional information
| Model | I.C.T-AISM08 |
|---|---|
| RC Measuring Instrument | Standard |
| Applicable Mounter | Full SMT brand |
| SMT Tape(mm) | 8 Paper |
| Splicing Mode | Auto Cutting |
| Splicing Tape Size | 32mm |
| Splicing Tape Number | 1 |
| Dimension(mm) | 400*470*1400 |
| Weight | Approx: 65KG |
