I.C.T AI-5146W | DIP AOI Optical Inspection Machine behind Wave Soldering Machine
Real-time inspection without stopping boards
High-precision 12M pixel camera
Supports PCB sizes up to 510*460mm
5000W rated power for reliable performance
Detects wrong parts and misalignment
Easy programming with one-key modifications
Centralized control for multiple equipment
Description
I.C.T AI-5146W DIP AOI Machine
The I.C.T DIP On-line Dual Side AOI AI-5146W is a cutting-edge DIP AOI Optical Inspection Machine designed for inspecting printed circuit boards (PCB) after THT soldering. Using a high-precision color industrial camera and advanced Convolution Neural Network (CNN) algorithms, it captures real-time images to detect component defects like wrong parts, misalignment, or missing solder joints. This pcb optical inspection system ensures high accuracy and reduces false alarms, making it ideal for modern electronics manufacturing. Its user-friendly interface simplifies programming, and it supports real-time inspection without stopping production. With robust features like centralized control and remote debugging, the AI-5146W boosts efficiency and quality in your production line.
DIP AOI System Overview
The I.C.T AI-5146W is an advanced aoi automated optical inspection system tailored for through-hole technology (THT) processes. It uses smart algorithms to identify defects in components like capacitors, diodes, and sockets. With its dual-side inspection, it ensures no defect goes unnoticed. The system integrates seamlessly into existing production lines, offering flexibility and high efficiency. Its robust design and adjustable dimensions make it a top choice for manufacturers seeking reliable quality control.
Real-Time Defect Detection
The AI-5146W optical inspection system uses a 12M pixel camera and CNN algorithms to spot defects like missing or reversed components instantly. This ensures high-quality output without slowing down production. Its real-time inspection capability reduces downtime and boosts efficiency. Manufacturers can rely on accurate results, minimizing false alarms and ensuring every PCB meets strict quality standards.
Simplified Programming Interface
This AOI Machine for THT processes features an easy-to-use interface that simplifies programming. With one-click parameter adjustments, operators can quickly set up inspections for various PCB types. This reduces training time and enhances productivity. The system’s intelligent design allows seamless integration into production lines, making it a favorite for electronics manufacturers worldwide.
Robust Centralized Control
The AI-5146W offers centralized control, connecting multiple machines for streamlined operations. Its DIP AOI Optical Inspection Machine supports remote programming and debugging, ensuring quick fixes and minimal downtime. This feature enhances production efficiency and allows manufacturers to maintain consistent quality across large-scale operations, making it ideal for complex manufacturing environments.
High-Power Performance
With a 5000W rated power capacity, the AI-5146W delivers reliable performance for high-volume production. This pcb optical inspection system supports large PCB sizes up to 510*460mm, catering to diverse manufacturing needs. Its robust design ensures durability, while the adjustable height and width make it adaptable to various production setups, ensuring consistent quality.
Specification
Inspection Algorithm: Convolution Neural Network (CNN), Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
Inspection Item:Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, Wrong part, Mixing part, etc.
Other: NG tracking bar (optional), Control box (optional), Mixed material inspection, Panel inspection, Color ring indicator, Capacitor, Diode, Socket, etc.
Special Function: Automatic search of elements, Quick programming, One-click automatic identification, Intelligent minimalist programming, Centralized control, Remote programming & debugging.
Resolution: 15um@6045mm / 10um@4030mm
Inspection Speed: 0.23sec/FOV
Camera: 12M pixel intelligent digital industrial camera
Light: RGB+W light, 4 color integral
PCB Size:Three section track: 5050mm~350460mm
Single section track: 5050mm~430460mm
Rated Power: 5000W
Weight: 1000kg
Dimension: L1500W1350H1650mm
Additional Specifications:Power: AC220V, 50/60Hz, Single phase, 5A
Compressed Air: 0.4~0.7MPa
Work Environment: Temperature 10~40°C, Humidity 10~85% RH
Communication: SMEMA
Case Study Video
Watch our DIP AOI Optical Inspection Machine in action at a European client’s facility. They produce switch power supplies and integrated a fully automated DIP production line. The AI-5146W, placed after wave soldering, inspects solder joint quality with precision. This video showcases how our system enhances their production efficiency, ensuring defect-free PCBs and boosting overall reliability in their manufacturing process.
Show More DIP Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Insertion Machine | Insert DIP component on PCB. |
| Conveyor | Moves PCB smoothly between machines. |
| Wave Soldering Machine | Melts solder to bond components securely. |
| Selective Solder Machine | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Successful Installation and Training
Our I.C.T engineers completed the assembly and debugging of the AI-5146W at a client’s factory. After thorough training, the client’s team mastered the system’s operation. A group photo with our engineers reflects their satisfaction with our DIP AOI Optical Inspection Machine and the exceptional support provided, ensuring smooth integration into their production line.
High Praise for I.C.T
Our clients consistently praise the quality of our DIP AOI Optical Inspection Machine and other SMT equipment. They appreciate our engineers’ expertise, quick responses to pre-sales questions, and fast after-sales support. Many highlight the durability and reliability of our systems, noting how our aoi automated optical inspection solutions help them achieve top-notch production quality with minimal issues.
Trusted Certifications
The AI-5146W DIP AOI Optical Inspection Machine comes with CE certification and complies with ISO9001 standards. Additionally, I.C.T holds multiple patents for our innovative equipment designs. These certifications ensure our systems meet global quality and safety standards, giving manufacturers confidence in our reliable and advanced inspection technology.
About I.C.T Company
I.C.T is a leading provider of SMT and DIP solutions, specializing in innovative equipment like the DIP AOI Optical Inspection Machine. With years of experience, we deliver high-quality, reliable systems to electronics manufacturers worldwide. Our commitment to excellence includes robust after-sales support, fast response times, and cutting-edge technology. Headquartered in China, I.C.T combines global standards with cost-effective solutions, ensuring top value for our clients. Visit www.smt11.com for more details.
Frequently Asked Questions
Yes, the DIP AOI Optical Inspection Machine identifies a wide range of defects, including missing components, incorrect parts, reversed orientation, and solder joint issues. Its high-resolution cameras and advanced AI algorithms ensure accurate detection for through-hole (THT) PCBs. For multi-device production lines in consumer electronics, automotive, or industrial applications, operators should calibrate inspection parameters to maintain consistent quality across varied PCB types, improving first-pass yield and reducing rework.
Additional information
| Model | I.C.T DIP On-line Dual side AOI AI-5146W / AI-5146WL (After THT Soldering) |
|---|---|
| FOV | 52.6*44mm |
| Camera | 5M |
| Mixing PCB inspection | Support calling program automatically. |
| PCB Size | Three section track: 50*50mm~350*460mm / 50*50mm~350*650mm |
| Operation System | Ubuntu 18.04 LTS 64bit |
| Display | 23.8 inch FHD display |
| Power | AC220 50/60Hz,5A |
| Communication | SMEMA |
| Weight | 890Kg / 1000Kg |
| Dimension | L1050*W1335*H1650mm / L1050*W1535*H1650mm |
