I.C.T-PP3025 | Multi-Head IC Component PCBA Tray Placement machine

Auto feeding after signal from prior machine.
CCD detects size and scans codes.
Suction nozzle places good products in trays.
Bad products go to separate NG tray.
Auto stacking for empty and full trays.
Max PCB size up to 300 by 250 mm.
Capacity reaches 1800 to 2000 pieces per hour.
Full SMT solutions from I.C.T company.

Description

PCBA Tray Placement Machine for Electronics

The PCBA Tray Placement Machine is built for offline use in SMT lines. It takes separated PCBs and places them into trays. The process starts with feeding the board, scanning codes, and checking with CCD. Then, a gantry moves the nozzle to pick and place.

It handles NG items by putting them aside. Trays load and unload automatically, with lifting mechanisms for stability. The machine uses steel frames and guide rails for steady work. This makes the PCBA Tray Placement Machine useful for precise tasks in electronics assembly.

Key Features of PCBA Laser Cutting Machine

Inlet Conveyor for Board Feeding

This system moves PCBs into the PCBA Tray Placement Machine. It uses a conveyor to bring boards from the splitter. The fixture holds the board steady as it goes to the light area for checks. Precision shafts and screws keep movement smooth. Bottom light helps the camera see clearly. This setup ensures boards arrive in the right spot for scanning and placement. It reduces errors from poor handling. Overall, it supports fast flow in production lines. The conveyor works with max sizes of 300 by 250 mm.

Inlet conveyor system

Automatic PCBA Placement Machine CCD System

The CCD camera in the PCBA Tray Placement Machine checks board size and reads barcodes. It uses top and bottom lights for clear views. The camera judges if products are good or bad based on set points. Precision modules move it accurately. This helps sort items fast. NG boards go to their own area. The system runs with multi-axis control for reliability. It fits high-static needs in electronics. Users get consistent results without manual checks.

Gantry System for Handling

The gantry in the PCBA Tray Placement Machine moves nozzles to pick and place boards. It uses X, Y, Z axes for multi-point control. A rotation axis can adjust angles if needed. Nozzles change distance from 10 to 35 mm automatically. For larger gaps, it picks one by one. Camera guides exact placement. This makes handling flexible and precise. Cylinders and rails ensure stable moves. It lowers accident risks in busy factories.

Gantry handling system

Tray Loading and Unloading Setup

This mechanism stacks and moves trays in the PCBA Tray Placement Machine. Empty trays go to a spot where sensors detect them. An elevator lowers and raises for flow. Full trays stack up to a set number then move out. Clamping uses cylinders and screws for secure hold. It sends trays to placement areas. After filling, it stacks them again. This cycle keeps work going without stops. It works with AGV for auto supply.

Specification

Model: I.C.T-PP3025
Max PCB Size: 300250mm
Board Size Check&Code Scan: CCD
Nozzle: 6pcs
Automatic Tray: With empty trays and storage trays
Tray Number: 188pcs & 197pcs
Capacity: 1800-2000pcs/H
Control Method: PC
Direction: Left to Right
Dimension: 17001350*1800mm
Weight: 1500kg

Automatic IC Placement Machine Video

Watch this video on an advanced loader, automatic laser cutting, and PCBA tray placement line in a semiconductor factory. It shows boards loading, cutting with laser, and placing into trays by the PCBA Tray Placement Machine. This setup cuts semiconductor circuit boards cleanly. The line flows smoothly from start to end. See how the placement part handles trays and sorts good from bad items. It’s a practical example for electronics production. The video highlights speed and auto features.

More SMT Line Machines

Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Printer	Applies solder paste with high precision.
Conveyor	Moves PCB smoothly between machines.
Pick and Place Machine	Places components accurately on PCB.
Reflow Oven	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loading

Printing Solder Paste

Place the component

Melts solder

AOI Inspection

X-ray Inspect

On-Site Setup and Training

At customer sites, we assemble and test the PCBA Tray Placement Machine. I.C.T engineers then train staff on how to use it. Group photos after training show happy teams. This means customers like our help and feel ready to run the equipment.

Customer Factory and Trusted Partnership 01 Product Factory Details

Customer Feedback on Our Work

People often say good things about our engineers and SMT tools like the PCBA Tray Placement Machine. They note the strong build quality. Pre-sales answers come clear and quick. After-sales fixes happen fast when needed. This keeps operations smooth.

Good Feedback 02 Product Factory Details

Certifications We Hold

Each machine, including the PCBA Tray Placement Machine, has a CE certificate. We follow ISO9001 for quality. Our tools also have patent papers. These show we meet safety and design standards.

I.C.T SMT Machine Certificate 01 Product Factory Details

I.C.T Factory & Our Team

I.C.T provides full solutions for SMT factories. We make equipment like the PCBA Tray Placement Machine for board handling. Our base is in China, but we use parts from places like Japan and Taiwan. The team helps with setup, training, and fixes. We aim to offer reliable tools for electronics work.

I.C.T Factory and Team Product Factory Details

Frequently Asked Questions

How does the PCBA Tray Placement Machine handle bad products?

A PCBA Tray Placement Machine automatically separates defective products by placing NG (Not Good) boards into designated trays or collection boxes. This automated sorting process prevents faulty assemblies from mixing with qualified products and improves traceability throughout the manufacturing process. The machine receives inspection data from AOI, testing equipment, or internal vision systems and routes each board accordingly. For high-volume electronics production, automatic NG handling reduces manual inspection workload and improves quality control efficiency. Proper sorting configuration helps ensure reliable separation of good and defective PCBAs.
What is the role of CCD in Automatic PCBA Placement Machine?

A CCD vision system is used to identify, inspect, and position PCBAs accurately during the tray loading process. The CCD camera can read barcodes, QR codes, and product identification marks while also verifying dimensions, orientation, and placement accuracy. This allows the Automatic PCBA Placement Machine to classify products correctly and route them to the appropriate tray location. In smart manufacturing environments, CCD inspection improves traceability and reduces handling errors. Manufacturers should maintain clean camera lenses and proper lighting conditions to ensure reliable vision system performance.
Can the PCBA Tray Placement Machine work with AGV carts?

Yes, many PCBA Tray Placement Machines can be integrated with AGV (Automated Guided Vehicle) systems to support fully automated material handling. AGVs can automatically deliver empty trays to the machine and remove completed trays without operator intervention. This integration reduces manual transportation tasks and helps maintain continuous production flow in smart factories. For high-volume SMT and assembly operations, AGV connectivity improves efficiency and supports Industry 4.0 automation goals. Before implementation, manufacturers should verify communication protocols and tray specifications to ensure smooth system integration.
What maintenance does the Laser PCB Depaneling Machine need?

No, modern PCBA Tray Placement Machines are designed for low-maintenance operation, especially when equipped with linear motor platforms and precision motion systems. These components have fewer wear points than traditional mechanical transmission systems, reducing routine maintenance requirements. Recommended maintenance typically includes cleaning sensors, inspecting cables, checking tray positioning accuracy, and performing periodic lubrication where required. Following a preventive maintenance schedule helps maintain placement accuracy and long-term reliability. Regular inspections also reduce unexpected downtime and improve production stability in demanding manufacturing environments.
What direction does the PCBA Tray Placement Machine flow?

A PCBA Tray Placement Machine commonly operates with a left-to-right material flow configuration, although the direction can vary depending on factory layout and production line design. Consistent flow direction helps simplify equipment integration and improves production line organization. PCBAs enter the machine from the upstream process, undergo identification and sorting, and are then placed into designated trays automatically. Before installation, manufacturers should confirm conveyor direction, tray loading requirements, and line configuration. Proper planning ensures smooth workflow and efficient integration with existing SMT and assembly equipment.

Additional information

Model No.	I.C.T-PP3025
Type	Online
No. of Nozzles	Six
Pallet Quantity	188PCS&197PCS
Processing Speed	1800-2000PCS/H
Direction	L to R
Voltage	AC220V, 50/60Hz
Size	1700 1350 1800 mm
Weight	1500kg
Communication	SMEMA