I.C.T OFM-4D | Irregular Component Insertion Machine
- High-Speed Precision Insertion: Ensures accurate placement with full closed-loop control.
- Versatile Component Handling: Supports connectors, capacitors, resistors, and more.
- Advanced Camera System: High-resolution camera ensures precise component identification.
- Flexible Feeder Options: Handles axial, radial, tube, and tray feeders efficiently.
- Modular Design Adaptability: Easily adjusts to evolving production line needs.
- I.C.T Expert Support: Comprehensive training and service for seamless operation.
Description
Irregular Component Insertion Machine Summary
The I.C.T OFM-4 Irregular Component Insertion Machine is engineered for high-speed, precise insertion of odd-form components in SMT and through-hole production. Its modular structure and advanced optical sensors ensure adaptability to various components, from switches to IC.
With a high-precision driver system and flexible feeder options, it minimizes errors and boosts efficiency. Ideal for manufacturers seeking reliable, scalable solutions, this machine delivers consistent performance in demanding production environments.
Top Benefits of Irregular Component Insertion Machine
Accurate Component Placement
The Irregular Component Insertion Machine uses a high-speed head and closed-loop height control for precise placement of components like connectors and capacitors. A high-resolution camera with advanced algorithms ensures accurate identification, achieving consistent Z-axis insertion. Customizable nozzles handle diverse components, reducing errors and enhancing quality in high-volume PCB assembly, making it a top choice for precision-driven production lines.
Versatile Feeder System
The machine’s feeder system, designed as a leading radial axial insertion machine, supports multiple feeder types, including axial tape, radial tape, tube, and tray. Its fast plug-in interface and precision guide grooves ensure stable, high-accuracy feeding. This flexibility minimizes setup time and supports diverse components, boosting efficiency for manufacturers handling varied PCB assembly tasks.
Durable Driver Performance
Built with high-quality casting parts, the Irregular Component Insertion Machine’s driver system ensures stability as a premier axial insertion machine. Servo motors and high-level ball screws deliver precise XY-axis movement, supporting prolonged high-speed operation. This robust design minimizes downtime, ensuring reliable performance for demanding PCB assembly processes requiring consistent accuracy.
Specifications
- Insert Component Object: Connector, Switch, Socket, Transformer Coils, Ports, Capacitors, Resistors, IC, etc.
- PCB Size: 7070~410500mm
- Fixture Size (L*W): 500*500mm
- Feeder Bank: Single Side
- Conveyor Space (Upper/Bottom): 30mm / 20mm
- Max Feeder Stations:
- 201 Radial tape feeder: 6
- 218 Radial tape feeder: 6
- 207 90-degree Radial tape feeder: 6
- 259 Radial tape feeder: 12
- 254 Radial tape feeder: 12
- 202 Axial tape feeder: 6
- 222 Tube feeder: 12
- 203 Tube feeder: 6
- 205 Bowl feeder: 4
- Tray feeder: 1
- Machine Dimensions: 130017002000mm
- Weight: 1650KG
Radial Axial Insertion Machine Video
Discover the I.C.T OFM-4 Irregular Component Insertion Machine in our detailed video. It showcases the machine’s sleek design, high-speed insertion heads, and versatile feeder system. Learn how its advanced camera and optical sensors ensure precise component placement for connectors and transformers. The video highlights seamless integration into PCB assembly lines, demonstrating efficiency and reliability for global manufacturers seeking high-quality results.
More DIP Assembly Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Insertion Machine | Insert DIP component on PCB. |
| Conveyor | Moves PCB smoothly between machines. |
| Wave Soldering Machine | Melts solder to bond components securely. |
| Selective Solder Machine | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Successful Client Collaboration
The I.C.T OFM-4 Irregular Component Insertion Machine was installed and debugged at a client’s factory with ease. I.C.T engineers provided thorough training, ensuring smooth operation. A group photo with satisfied clients reflects their trust in our axial insertion machine, showcasing the reliability of our equipment and the expertise of our team in delivering value to PCB assembly.
Outstanding Customer Praise
Clients consistently praise the I.C.T OFM-4 Irregular Component Insertion Machine for its durability and precision. They value our engineers’ quick responses to pre-sales inquiries and fast resolution of after-sales issues. The axial component insertion machine’s reliable performance and professional support make I.C.T a trusted partner in PCB assembly, earning high praise globally.
Certified Quality Standards
The I.C.T OFM-4 Irregular Component Insertion Machine is backed by CE, ISO9001, and RoHS certifications, ensuring global quality standards. Supported by multiple patents, it reflects innovation and reliability. These certifications guarantee consistent performance, making our pin insertion machine for PCB a trusted choice for manufacturers worldwide.
About I.C.T Company
I.C.T is a leading provider of SMT and through-hole equipment, specializing in solutions like the Irregular Component Insertion Machine. With a focus on innovation, we deliver high-precision systems to global manufacturers. Backed by CE, ISO9001, and RoHS certifications, our equipment ensures reliable performance. Our expert engineers provide exceptional pre- and after-sales support, driving efficiency and excellence in PCB assembly lines worldwide.
Frequently Asked Questions
It handles connectors, switches, capacitors, resistors, ICs, and transformers with high precision. The machine uses a high-resolution camera and closed-loop servo control to ensure exact placement, making it ideal for home, office, and multi-device SMT or THT assembly lines. Operators can configure insertion parameters for varying board layouts, ensuring reliable results across high-mix production environments.
Additional information
| Model | Z4020 |
|---|---|
| Working way | On Line |
| Actual Speed | 32000 CPH |
| Feeders Position | 20 |
| Accuracy | ±0.05mm |
| Lead Spacing | 5-20mm |
| JW Diameter | 0.5-0.8mm |
| PCB Size | 50*50-450*450mm |
| Power Supply | AC:220±10%,50/60HZ,2Kw |
| Dimension(mm) | L1700*W1500*H1800 |
| Weight | Approx:2100kg |
