I.C.T-V8 | High Level SMT AOI Optical Inspection Machine
- 5M pixel digital camera for clear imaging.
- Multi-spectrum RGB light for accurate inspection.
- Supports PCB sizes from 5050mm to 650510mm.
- Fast programming with automatic element search.
- Rated power of 380W for efficiency.
- I.C.T’s expert training and support services.
Description
Advanced PCB Vision Inspection Machine
The I.C.T SMT AOI Optical Inspection Machine ensures top-quality PCB inspection with advanced technology. Designed for precision, this machine uses a high-resolution 5M pixel camera and a multi-spectrum RGB light source to detect defects like missing components, misalignment, or soldering issues.
Its compact design fits various factory setups, and the user-friendly interface simplifies operation. With high-speed processing and reliable performance, the SMT AOI Optical Inspection Machine boosts production efficiency. I.C.T’s expert support ensures seamless integration and training, making it a trusted choice for electronics manufacturers worldwide.
Product Overview
The SMT AOI Optical Inspection Machine is a powerful tool for electronics manufacturing. It uses advanced algorithms like CNN and OCR to inspect components and soldering with precision. The machine’s double telecentric lens eliminates parallax, ensuring accurate results. With a compact design (I.C.T-V8) and robust servo motor, it delivers reliable performance for various PCB sizes, making it ideal for factories aiming for high-quality output.
Precise PCB Defect Detection
The SMT AOI Optical Inspection Machine excels at identifying PCB defects like missing, reversed, or misaligned components. Using advanced algorithms such as CNN and color contrast, it ensures thorough inspections. The 5M pixel camera captures detailed images, while the multi-spectrum RGB light source enhances accuracy by reducing reflective interference, delivering consistent results for high-quality PCB production.
AOI Off-line Machine Efficiency
This AOI Off-line Machine streamlines inspection processes with quick programming and automatic element search. Its high-precision grinding screws and servo motor ensure smooth operation and repeatability. Designed for offline use, it fits seamlessly into production lines, saving time and reducing errors, making it a cost-effective solution for electronics manufacturers.
Advanced SMT AOI Machine Technology
The Advanced SMT AOI Machine integrates Industry 4.0 technology with a user-friendly voice-operated interface. Its double telecentric lens and high-resolution camera tackle complex inspections like mixed material or panel checks. This ensures top performance and adaptability, meeting the demands of modern SMT production lines with ease.
Reliable I.C.T Support Services
I.C.T provides exceptional support for the SMT AOI Optical Inspection Machine, including on-site training and fast after-sales service. Our engineers ensure smooth installation and operation, helping clients maximize the machine’s potential. With I.C.T’s expertise, customers achieve high efficiency and quality in their production processes.
Specification
- Inspection Algorithm: CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
- Inspection Item: Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, etc. Other: NG tracking bar(optional), Control box(optional), Mixed material inspection, Panel inspection.
- Special Function:Automatic search of elements and quick programming
- Resolution: 10um@40*30mm
- Inspection Speed: 0.23sec/FOV
- Camera: 12M pixel intelligent digital industrial camera
- Rail: Single rail
- PCB Size: 50*50mm~510*460mm
(Large board mode: Left to right: max 730*460mm
Right to left: max 640*460mm)
- Rated Power: 380W
- Weight: 750KG
- Dimension: L1015*W1086*H1539mm
Case Study Video
This video showcases a Kazakhstan client producing intercoms, using I.C.T’s SMT and DIP production lines, including the SMT AOI Optical Inspection Machine (I.C.T-V8). The offline AOI ensures precise defect detection, enhancing their product quality. The video highlights the machine’s seamless integration into their workflow, demonstrating its role in boosting efficiency and reliability for their intercom production line.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Client Factory Setup and Support
I.C.T engineers successfully installed and debugged the SMT AOI Optical Inspection Machine at a client’s factory. After thorough training, our team posed for a group photo with the client, reflecting their satisfaction with our service. This showcases I.C.T’s commitment to ensuring smooth operation and client confidence in our equipment.
High Praise for I.C.T Services
Clients consistently praise our SMT AOI Optical Inspection Machine for its quality and reliability. They value our engineers’ expertise, quick responses to pre-sales questions, and fast after-sales support. Many highlight the machine’s durability and precision, making it a trusted choice for their PCB inspection needs.
Trusted Quality Certifications
Our SMT AOI Optical Inspection Machine holds CE and ISO9001 certifications, ensuring compliance with global standards. Additionally, it is backed by multiple patent certificates, reflecting I.C.T’s commitment to innovation and quality in every piece of equipment we produce.
Leading SMT Solutions Provider
I.C.T is a global leader in SMT equipment, offering innovative solutions like the SMT AOI Optical Inspection Machine. With years of experience, we provide reliable machines and exceptional services, including installation, training, and after-sales support. Our commitment to quality and customer satisfaction makes us a trusted partner for electronics manufacturers worldwide, delivering cutting-edge technology and European-standard value from China.
FAQ
It means the SMT AOI Optical Inspection Machine is used to automatically inspect PCB assemblies after reflow or soldering to detect defects in real time. It checks component placement, polarity, missing parts, and solder quality using high-resolution imaging and intelligent algorithms. This is essential for multi-device SMT production environments such as consumer electronics, automotive electronics, and industrial control systems. Engineers should configure inspection programs based on PCB design files to ensure stable, repeatable, and accurate defect detection across different production lines.
Additional information
| Model | I.C.T-V8 / V8XL |
|---|---|
| FOV | 15u(38.4*28.8mm) |
| Camera | 5M pixel intelligent digital industrial camera |
| Lens | Telecentric lens |
| PCB Size | 50*50~430*330mm / 50*50~650*510mm |
| PCB Thickness | 0.3 ~ 6.0mm |
| PCB Height | Top:25-60mm,Bottom:25-80mm adjustable |
| Power | AC220 50/60Hz,2.5A |
| Communication | SMEMA |
| Weight | 500Kg / 600Kg |
| Dimension | 880*1170*1350mm(excluding the light) / 1080*1470*1370mm(excluding the light) |
