I.C.T Offline SMT X-Ray Counter Machine XC-3100
- Accuracy hits 99.99 percent on 0201 components.
- Counts smallest parts at 01005 size level.
- Processes four trays in eight seconds flat.
- Works with 7 to 15 inch reel sizes.
- Auto uploads data to cloud storage.
- Meets safety rules with global certificates.
- Connects to factory ERP and MES systems.
- Supported by I.C.T complete factory solutions.
Description
SMT X-Ray Counter Machine Overview
The SMT X-Ray Counter Machine from I.C.T uses X-ray tech to count parts in reels and trays without opening them. It takes images and applies smart methods to spot and tally items like chips, caps, and other components. This tool links straight to factory systems for data sharing and has uses in stock handling.
It reaches 99.99 percent accuracy for 0201 parts and works with items as small as 01005. The SMT X-Ray Counter Machine handles four trays together, done in eight seconds. Add time for loading and unloading to make it about 11 seconds total. It fits reels from 7 to 15 inches. Data uploads to the cloud on its own, with monthly updates to the database for better results over time.
Safety features include shields to block rays, meeting standards from Europe and elsewhere. The SMT X-Ray Counter Machine runs with one button and a clear display. Built with solid parts, it has few issues and lasts more than 10 years. This makes it useful for electronics factories to track materials and cut down on manual work.
Features of SMT X-Ray Counter Machine
Component Counting System
Apply the AI-optimized counting algorithm to realize spot inspection of various materials: standard SMD, dicing tape, JEDEC/Matrixtray, MELF, Aluminum Caps, Soic, To, BGA/CPU, Tantal, filter and other parts. Four material pallets can be counted at the same time, and it only takes 8 seconds to complete, which shortens the counting time of parts pallets, automatically uploads data to the cloud, regularly updates the database, and links with the factory ERP/MES system, greatly saving time and cost. Easy to manage.
X-ray Counter Imaging Setup
The X-ray Counter in this SMT X-Ray Counter Machine has a closed tube at 50kv voltage and 1000 microamp current. It gives 30 micron spatial detail. The flat panel imaging hits 139 micron accuracy over 430 by 430 mm. Resolution is 3072 by 3072 pixels, with pixel detail under 2 microns. It grabs five images per second. Reading reaches 20 million pixels per inch. False positives stay below 0.01 percent for 0201 parts. This setup spots small items like 01005 clearly. It leads to reliable counts in stock work, reducing errors and keeping track of materials right.
SMT X-ray Chip Counter Handling
This SMT X-ray Chip Counter takes four trays up to 415 mm wide and 1 to 80 mm tall. Each can weigh 10 kg max. Cycle time is 10 seconds or less. It tallies around 20,000 points for tiny parts quickly. AI checks items like chips, aluminum caps, or ball grids. Data goes to the cloud right away, with monthly updates for growth. This saves 10 to 20 times over hand counting. It covers 4 to 15 inch reels. Loading is simple, helping factory flow.
X-ray Component Counting Systems Safety
These X-ray Component Counting Systems use one-button start and easy screens. Software is straightforward to learn and maintain. Parts include Oxford tube from USA and Hikvision camera from China. Googoltech card handles motion. Low failure rates mean over 10 years of use. Safety has lead alloy frames and detectors for alpha, beta, gamma rays. Radiation under 1 micro sievert per hour. Options like code reading add checks against mistakes. This keeps daily stock tasks safe and simple.
Specification
Tube Type: Closed Tube
Spatial Resolution: 30μm
Tube Voltage: 50kv
Tube Current: 1000μA
Image Capture Method: Flat panel digital imaging
Imaging Accuracy: 139μm
Image Size: 430430mm
Resolution: 30723072px
Pixel Accuracy: ≤2μm
Imaging Speed: 5 EDS/s
Reading Pixels: 20 million/inch
False Positive Rate (0201): ≤0.01%
Accuracy: 99.99% (0201)
Detectable Minimum Part Size: 01005
Operating System: Windows 11
Power: AC110-220V, 50-60HZ, 1200W
Radiation Safety Test: <1 uSV/H
Repeatability Test: ≥2.0 sigma
Cycle Time: ≤10s/time
Max Tray Diameter: 415mm (4-15inch)
Max Tray Height: 1-80mm
Max Tray Weight: ≤10kg
Dimension (with printer): 950*1460*1960mm
Weight: 450kg
X-Ray Component Counting Machine Video
This video shows how to run the SMT X-Ray Counter Machine for part counts. It walks through placing reels or trays on the platform. Load up to four, shut the door, and hit the button. X-rays image the insides, and AI tallies the items in seconds. Results appear on screen. It also explains data links to factory systems. The clip features the XC-3100 in use for small chips. New operators can pick it up fast. See time savings in stock rooms.
More SMT Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Installation and Training Success
These images capture our SMT X-Ray Counter Machine assembled and tested at customer sites. I.C.T engineers visit to set it up and teach the team. Group photos post-training show satisfied groups. They highlight our solid support and customer approval of the service.
Customer Feedback
Clients often thank our engineers for fast responses to questions before and after buying. They note the strong quality of SMT gear like the SMT X-Ray Counter Machine. Many highlight quick fixes to issues, building trust in our team.
Certified Quality Standards
We have CE marks on every machine, plus ISO9001 for our operations. Patents protect key designs in tools like the SMT X-Ray Counter Machine. These confirm our focus on safe, standard products.
I.C.T Factory & Our Team
I.C.T Group offers complete tools for SMT factories. We build items like the SMT X-Ray Counter Machine to aid in board production. From China, we supply worldwide with gear that follows high rules. Our staff works on reliable machines and helpful service. We adjust products as needs change. With experience in the area, we seek fair partnerships. Check www.smt11.com or www.smtfactory.com for details.
Frequently Asked Questions
The SMT X-Ray Counter Machine can process four trays in approximately eight seconds. Its high-speed scanning and automated image recognition quickly detect individual components, including MELF, BGA, and standard chips. This rapid throughput supports high-volume, multi-device SMT lines, enabling accurate inventory management, reducing manual counting errors, and ensuring efficient workflow in home, office, or industrial PCB assembly environments.
Additional information
| Model | XC-3100 |
|---|---|
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Image Capture Method | Flat panel digital imaging |
| Imaging Accuracy | 139μm |
| Image Size | 430*430mm |
| Dimension (with printer) | 950*1460*1960mm |
| Weight | 450kg |
