High-Speed Inline X-Ray Component Counting Machine XC-3100-Inline
- Fully automatic tray loading and unloading
- Intelligent barcode reading with AI-powered vision
- Accuracy up to 99.99% for 01005 SMD components
- Count different tray types simultaneously
- Supports 7-15 inch reels and JEDEC trays
- Embedded display design saves factory space
- MES/Database integration for real-time updates
Description
High-Speed Inline X-Ray Counting Machine Overview
The Inline X-Ray Component Counting Machine is built to bring unmatched accuracy and efficiency to SMT production lines. Designed for automatic counting of SMD reels, JEDEC trays, and moisture-sensitive IC bags, this solution reduces human error and speeds up warehouse management. With intelligent AI image recognition and fast X-ray scanning, it ensures up to 99.99% accuracy for even the tiniest 01005 components. The system handles multiple tray types at once, reads all label codes, and sends data directly to MES or ERP systems. Easy to use and space-saving with an embedded display, this X-Ray SMD Component Counter helps boost productivity and streamline inventory processes in modern electronics manufacturing.
Features of X-Ray Components Counter
Ultra-Fast Tray Processing
Our machine counts up to 15 trays in a single session, with reading times of just 9 to 15 seconds each. This rapid processing helps minimize downtime and keeps your SMT lines running at peak efficiency. Operators can load multiple trays at once and let the system handle everything from scanning to labeling.
Smart Imaging Accuracy
With X-ray precision and AI-driven analysis, the machine achieves up to 99.99% accuracy—even on micro components like 01005s. It handles both standard and non-standard parts with ease, including bulk components and oddly shaped items.
Seamless System Integration
The device connects with MES, ERP, and other production databases. It reads all labels and automatically sends updated inventory data back to the system, eliminating manual entry errors.
X-ray Component Counting Systems Safety
These X-ray Component Counting Systems use one-button start and easy screens. Software is straightforward to learn and maintain. Parts include Oxford tube from USA and Hikvision camera from China. Googoltech card handles motion. Low failure rates mean over 10 years of use. Safety has lead alloy frames and detectors for alpha, beta, gamma rays. Radiation under 1 micro sievert per hour. Options like code reading add checks against mistakes. This keeps daily stock tasks safe and simple.
Specification
| Specification | Value |
|---|---|
| Tube Type | Closed |
| Maximum Reel Size | 15-inch SMD reels |
| Supported Trays | JEDEC/Matrix/IC bags |
| Minimum Component Size | 01005 with 99.99% accuracy |
| Scan Time | 9-15 seconds per tray |
| Display | Embedded LCD |
| Connectivity | MES, ERP, DATABASE compatible |
| Label Printing | Up to 152.4mm/s, 5mm paper min |
| Automation Level | Full loading/unloading & labeling |
Electronic X Ray Counter Video
Curious how the Inline X-Ray Component Counting Machine works? This demo video shows a full cycle—from loading trays to image scanning, barcode labeling, and MES data sync. You’ll see how the X-Ray SMD Reel Counter handles real SMT components with precision and speed. Watch how easy it is to operate, and understand how it can upgrade your production efficiency.
More SMT Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Installation and Training Success
I.C.T engineers provide on-site installation and training to ensure your team is confident using the equipment. Here’s a happy moment after successful setup at one customer’s factory.
Customer Feedback
Our clients love our fast support and reliable machines. Whether it’s solving pre-sale questions or fixing issues quickly after delivery, I.C.T’s team always delivers top-notch service.
Certified Quality Standards
Each machine includes CE certification, ISO9001 quality system approval, and exclusive technology patents. Quality and safety are guaranteed.
I.C.T Factory & Our Team
Founded in 2012, I.C.T is a global partner in SMT solutions. With over 1600 clients worldwide and a full range of electronic assembly equipment, we help customers build and optimize production lines from scratch. Our “Global Resource, Local Service” approach ensures fast, reliable, and localized support wherever you are.
Frequently Asked Questions
Yes, the SMT X-Ray Counter Machine can simultaneously process multiple tray types and reel sizes. Its AI-driven image recognition automatically distinguishes component shapes, orientations, and packaging formats, ensuring accurate counts across diverse PCBs. This capability is ideal for high-mix production lines in multi-device SMT factories, reducing manual handling, preventing counting errors, and optimizing workflow efficiency for home labs, small assembly offices, or industrial manufacturing environments.
Additional information
| Model | XC-3100-Inline |
|---|---|
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Image Capture Method | Flat panel digital imaging |
| Imaging Accuracy | 139μm |
| Image Size | 430*430mm |
| Dimension | 3008*1490*1944mm |
| Weight | 1500kg |
