Smart Inline PCBA Router Machine Solution I.C.T-IR180

Dual‑platform setup for nonstop board routing
Handles PCB size up to 180 × 180 mm
Supports board thickness from 0.3 to 4.0 mm
Auto feeding system reduces manual labor
Pick & place unit eases board handling
Backed by I.C.T installation and training service
CCD alignment ensures precise positioning
Milling cutter auto‑change boosts uptime

Description

Smart Inline PCBA Router Solution

This flexible Inline PCBA Router Machine is designed for fast, accurate PCB routing in inline production lines. With its dual-platform design, it lets you process one board while the next is loaded—boosting efficiency and throughput. The machine features an automated feeding system, pick‑and‑place station, CCD camera alignment, and a milling cutter auto‑change setup for smooth and precise cuts. It handles board sizes up to 180×180 mm and thicknesses from 0.3 to 4.0 mm, and stores production data in a PC system for traceability. Optional MES/ERP integration allows real-time data exchange with your factory systems. Built for industries like smartphones, smart home devices, automotive electronics, and medical gear, this router keeps operations streamlined and quality-controlled.

Key Benefits of Inline PCB Router

Feeding System

Smartphone Inline SMT PCBA Router Machine I.C 1

This router’s automatic feeding system makes loading PCBs easy and mistake-proof. The built-in pick‑and‑place unit moves boards into position quickly. Together, they reduce manual work and speed up overall throughput—letting production run smoother and longer.

Pick&Place System

Smartphone Inline SMT PCBA Router Machine I.C 3

The CCD camera alignment checks marks on each board and aligns the cut path precisely. Pairing that with the milling cutter auto‑change system ensures clean, sharp cuts every time. This leads to fewer errors and higher output quality.

Smart Cutter Auto‑Swap

Smartphone Inline SMT PCBA Router Machine I.C 2

When a cutting tool dulls, the auto‑change system switches to a fresh one right away—without stopping production. This means fewer interruptions, more uptime, and a steady pace of operation throughout the shift.

Specification

Parameter	Value
PCB Size	180 × 180 mm (special optional)
PCB Thickness	0.3 – 4.0 mm
Weight	1100 kg
Dimensions	800 × 1350 × 1700 mm
Dust Collection	Vacuum cleaning, high suction, low noise
Feeding System	Automatic, conveyor width adjustment
Pick & Place System	Integrated pick & place unit
CCD Camera Alignment	Yes, vision-guided with mark correction
Milling Cutter Auto‑Change	Yes, automatic swap of worn tools
Control & Data System	PC-based; MES/ERP ports available

SMT Inline Router Machine : Video Showcase

Watch the I.C.T Inline PCBA Router IR180 in action in this high-speed SMT depaneling video. See how the dual-platform system lets one board be loaded while the other is routed—maximizing continuous flow. The video highlights the automated feeding, pick‑and‑place staging, CCD camera alignment, and fast cutter switch. It’s a great visual overview for anyone checking out depaneling solutions. You’ll get a feel for how this inline PCB Router works smoothly and efficiently in real production.

More SMT Machines

Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Printer	Applies solder paste with high precision.
Conveyor	Moves PCB smoothly between machines.
Pick and Place Machine	Places components accurately on PCB.
Reflow Oven	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loading

Printing Solder Paste

Place the component

Melts solder

AOI Inspection

X-ray Inspect

I.C.T Installation and Training Success

Here’s a photo of the I.C.T engineers and the customer team right after installing and commissioning the router in the factory. The smiles say it all—they’re impressed with how smoothly the setup and training went. It shows our service leaves clients ready and confident.

Customer Factory and Trusted Partnership 03 Product Factory Details

Customer Feedback

Clients often praise our team for fast support, clear answers during pre‑sales, and quick fixes after installation. They say the machine quality is excellent and appreciate how we respond promptly to any questions or issues. This kind of feedback shows how much they value both the Inline PCBA Router Machine and our service.

Good Feedback 02 Product Factory Details

Certified Quality Standards

Each Inline PCBA Router Machine comes with CE certification, ISO 9001 compliance, and patent documentation. We meet high global standards for safety, quality, and innovation—so you can rely on our machines’ performance and legitimacy.

I.C.T SMT Machine Certificate 01 Product Factory Details

I.C.T Factory & Our Team

I.C.T is a trusted provider of complete SMT solutions, with more than 22 years of engineering and manufacturing experience. We own multiple factories and deliver equipment ranging from SMT production lines to depaneling routers, reflow ovens, and inspection systems. Our global team offers professional consultation, installation support, and training. With successful projects in industries like smartphones, automotive, aerospace, and medical, we’re known for combining reliable Chinese manufacturing with consistent global performance and service.

I.C.T Factory and Team Product Factory Details

Frequently Asked Questions

What is the maximum board speed?

A PCB Routing Machine with a dual-platform design can achieve high throughput by routing one board while another board is being loaded or unloaded. For boards up to approximately 180 × 180 mm, the system can complete routing cycles continuously without unnecessary waiting time. This design improves utilization and reduces bottlenecks in SMT and PCBA production lines. Actual production speed depends on board complexity, routing path length, and material type. To maximize throughput, manufacturers should optimize routing programs and schedule preventive maintenance for cutting tools.
Does it support data logging?

Yes, modern PCB Routing Machines support production data logging and traceability. Routing records, production statistics, alarm history, and operating parameters can be stored on the machine’s PC control system for analysis and quality management. Many systems also support optional MES integration or ERP connectivity, allowing real-time production monitoring across the factory. This feature is especially valuable in automotive electronics, medical devices, and industrial manufacturing where traceability is required. Proper data management helps manufacturers improve process control and identify production trends more effectively.
How accurate is the routing?

A PCB Router Machine achieves high routing accuracy through CCD vision alignment, precision motion systems, and automatic cutter management. The CCD camera identifies fiducial marks and compensates for board position deviations before routing begins. In addition, automatic cutter replacement or cutter life management helps maintain consistent cutting quality over long production runs. This combination reduces dimensional variation and improves edge quality. For the best routing accuracy, operators should regularly verify calibration settings and inspect cutting tools according to the recommended maintenance schedule.
Can I handle different board sizes easily?

Yes, a PCB Depaneling Router can handle different PCB sizes efficiently through automatic conveyor width adjustment and flexible fixture configurations. Operators can switch between product models with minimal manual intervention, making the machine suitable for high-mix manufacturing environments. This flexibility is especially useful for EMS providers and factories producing multiple product families. To improve changeover efficiency, manufacturers should prepare routing programs and fixture settings in advance. Proper setup management helps reduce downtime and maintain stable production performance across different board sizes.
Is static dust buildup an issue?

No, advanced PCB Routing Machines are designed to minimize static electricity and dust accumulation during operation. An integrated ion air gun neutralizes static charges, while dust extraction systems remove routing debris before it can contaminate sensitive electronic assemblies. This protection is important for high-density PCBs, communication products, automotive electronics, and other applications where contamination can affect quality. To maintain a clean production environment, operators should regularly inspect dust collection systems and clean filters according to maintenance recommendations. This helps ensure stable routing performance and product reliability.

Additional information

Model	I.C.T-IR180
Pcb Size(Double platform,Special size optional)	180*180mm
Platform Number	Double
PCB support mode	Multifunctional fixture, special fixture
X,Y,Z Driving Method	AC Servo motor
Dimension	80013501700mm
Weight	1100kg