Yamaha SMT Machine Yamaha YRM20 Placement for Efficient Assembly
- Handles components from 0201 to 55 x 100 mm.
- Reaches 115,000 CPH with two beams.
- Supports boards up to 810 x 510 mm.
- Includes ZSR feeders for fast component supply.
- Offers overdrive motion for less head interference.
- Provides non-stop tray options with eATS30.
- Features I.C.T expert installation and ongoing service.
- Uses smart recognition for custom parts.
Description
SMD Placement Machine Overview
The Yamaha SMT Machine offers a solid choice for surface mount technology needs. It uses a one-head system that handles many component sizes without changing heads. This setup works for small parts like 0201 mm up to larger ones at 55 x 100 mm. With two beams and two heads, it reaches speeds of 115,000 components per hour under good conditions. The Yamaha SMT Machine includes feeders like ZSR for fast pickup and ALF for quick tape loading. It supports dual-stage conveyors for boards up to 810 x 510 mm. Options like non-stop tray feeders keep things running smooth. The vision system switches between line and area imaging for better checks. Side-view cameras spot issues like missing balls on BGAs. Nozzle cleaning and health checks help maintain quality. This Yamaha SMT Machine fits various production scales, from small batches to large runs. It comes with software for easy data creation and height teaching. At I.C.T, we provide this Yamaha SMT Machine with full support, including setup and training. It’s built for reliability in electronics assembly lines.
Key Features of Yamaha Placement
Mix and Volume Flexibility
The Yamaha SMT Machine handles any mix of components and production volumes well. Its rotary head places tiny 0201 mm parts and larger ones up to 12 x 12 mm at high speeds. No head swaps are needed, which saves time. The in-line head adds support for bigger items up to 55 x 100 mm. Overdrive motion lets heads work close without bumping. This setup keeps output high, even when switching jobs. Dual conveyors manage two boards at once or one large one. It fits small runs or big batches easily. The Yamaha SMT Machine makes assembly lines more adaptable.
Wide Production Range
With the Yamaha SMT Machine, you can run a broad range of board sizes and types. It takes PCBs from 50 x 50 mm to 810 x 510 mm in dual mode. One-beam or two-beam options match your needs and budget. Heads like RM, HM, or FM cover small chips to tall connectors. Tray feeders supply parts without pauses. This helps in factories with varied products. The system keeps quality steady across different setups. It’s built to handle high-mix or high-volume work. Overall, the Yamaha SMT Machine expands what your line can do.
Feeder System Choices
The Yamaha SMT Machine offers fixed banks or exchange carts for feeders. Fixed setup works for steady, large batches with less changes. Exchange system suits high-mix jobs where you swap feeders fast. Both keep speeds up. ZSR feeders boost pickup for rotary heads. ALF loads tapes in seconds without machine stops. This reduces downtime. Splice sensors and tape cutters add reliability. Choose based on your output needs. The Yamaha SMT Machine stays productive either way.
Fast Part Recognition
High-speed smart recognition in the Yamaha SMT Machine creates data for unique parts quickly. It takes about one minute per component. Steps include loading images, editing contours, and testing. This works for custom shapes that don’t match standard types. Wide FOV cameras scan up to 12 mm parts with side views. They detect upside-down or missing balls. Automatic height teach sets pickup levels by vacuum check. It makes setup simple for new jobs. The Yamaha SMT Machine cuts programming time and errors.
Specifications of Yamaha Modular SMD Placement
- Super high-speed rotary RM head: 18 nozzles, 0201 mm to W 12 x L 12 mm, Height 6.5 mm or less
- High-speed general-purpose in-line HM head: 10 nozzles, 0201 mm to W 55 x L 100 mm, Height 15 mm or less
- Odd-shaped components in-line FM head: 5 nozzles, 03015 mm to W 55 x L 100 mm, Height 30 mm or less
- Mounting capability (high-production mode): 2-beam 115,000 CPH, 1-beam 57,500 CPH
- Mounting accuracy (high-accuracy mode): ±0.025 mm Cpk ≥ 1.0
- Number of component types: Feeder carriage exchange tape & reel 128 types, Trays 30 pallets per eATS30
- PCB dimensions: 2-beam Dual-stage 1-PCB L 50 x W 50 mm to L 810 x W 510 mm, 2-PCB L 50 x W 50 mm to L 380 x W 510 mm
- Power supply: 3-phase AC 200/208/220/240/380/400/416 V ±10%, 50/60 Hz
- Air supply source: 0.45 MPa or more, in clean, dry state
- External dimension (excluding projections): L 1,374 x W 1,948 x H 1,445 mm
Weight: Approx. 2,250 kg (main unit only)
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Installation and Training Success
Our team at I.C.T handles assembly and debugging of the Yamaha SMT Machine in customer factories. Engineers then provide hands-on training. A group photo after shows everyone smiling, as it means the setup works well and users feel ready. This step ensures smooth start-up and happy clients.
PCB Pick Place Machine: Customer Feedback
Customers often praise our engineers for clear answers before buying. They like the quality of our SMT equipment, including the Yamaha SMT Machine. After-sales help comes fast, fixing issues quickly. Many say the machines run reliably day after day.
Certified Quality Standards
We hold CE certificates for each machine model. Our company has ISO9001 for quality management. We also own patents on key features in our equipment. These show our commitment to safe and tested products.
About I.C.T Company
I.C.T is a provider of SMT solutions, based in China with a focus on global markets. We offer machines like the Yamaha SMT Machine and full line setups. Our team includes engineers who handle design, installation, and support. We aim for reliable equipment that meets European standards. With years in the field, we serve electronics makers worldwide. I.C.T combines local production with quality parts for value.
Frequently Asked Questions
A Yamaha Modular SMD Placement Machine can process a wide range of components, from ultra-small 0201 mm chips to large devices measuring up to 55 × 100 mm. This flexibility allows manufacturers to place resistors, capacitors, ICs, connectors, LEDs, BGAs, and various odd-shaped components on the same SMT production line. Such versatility makes the machine suitable for consumer electronics, automotive electronics, industrial control products, and communication equipment. To achieve the best placement results, operators should select appropriate nozzles and feeder configurations based on component size, weight, and packaging type.
Additional information
| Model | Yamaha YRM20 |
|---|---|
| Nozzles (per 1-head unit) | 18,10, 5 |
| Applicable components | 0201 mm to W 12 x L 12 mm, |
| Mounting accuracy (high-accuracy mode) | ±0.025 mm Cpk ≥ 1.0 |
| Mounting capability (high-production mode) | 115,000 CPH* |
| External dimension (excluding projections) | L 1,374 x W 1,948 x H 1,445 mm |
| Weight Approx. | 2,250 kg (main unit only) |
