Hanwha SM481 Plus | LED Pick and Place Machine

Placement speed of 40,000 CPH (optimum).
Supports PCBs up to 1,500mm long.
Placement accuracy of ±40μm for chips.
On-the-fly vision for efficient placement.
Compatible with electric and pneumatic feeders.
High-pixel camera for component recognition.
I.C.T offers expert installation and training.
Handles components from 0402 to 42mm.

Description

Advanced LED Pick and Place Machine

The LED pick and place machine is designed for fast and accurate PCB assembly. Featuring a single gantry with ten spindles, it achieves a placement speed of 40,000 CPH using on-the-fly vision technology. It supports a wide range of components, from 0402 chips to 42mm ICs, and handles large PCBs up to 1,500mm. Its single-side operation saves space, making it a top choice for efficient LED production lines.

Key Features of the HANWHA SM 481 PLUS Chip Mounter

High-Speed Component Placement

The LED pick and place machine delivers a placement speed of 40,000 CPH, optimized by on-the-fly vision technology. It achieves ±40μm accuracy for chips and ±30μm for QFPs, ensuring precise placement. Supporting components from 0402 to 42mm ICs, it’s perfect for LED production. This feature reduces cycle time, boosts efficiency, and maintains quality across various PCB sizes, making it a reliable solution for SMT manufacturers.

Robust Camera System

Our LED pick and place machine features a powerful camera algorithm for accurate component recognition. It uses noise removal and auto-teaching to identify chips, QFPs, and more with precision. The real-time pickup calibration ensures error-free placement, handling parts from 0402 to 42mm. This system enhances reliability, making it ideal for LED assembly lines needing consistent, high-quality results in medium-volume production.

Seamless Feeder Integration

The LED pick and place machine supports electric and pneumatic feeders, ensuring compatibility with existing setups. Its multi-vendor component management allows the use of identical parts from different feeders without PCB file changes. This reduces downtime and simplifies production adjustments, boosting efficiency. The system handles high-volume components, making it a versatile choice for SMT manufacturers working on LED projects.

Specification of SMT placement machines

Fast & Flexible Pick and Place Machine

Alignment
– Flying Vision + Stage Vision (Option)

Number of Spindles
– 10 Spindle x 1 Gantry

Placement Speed
– 40,000 CPH (Optimum)

Placement Accuracy
– ±40μm@±3σ (Chip) / ±30μm@±3σ(QFP)

PCB Size
~ L460 x W400
~ L510 x W460 (Option)
~ L610 x W510 (Option)
~ Max. L1,500 x W460 (Option)

Feeder Capacity (8mm standard)
– 120ea/112ea (Docking Cart)

Component height:
– 10 mm (Fly) 15 mm (Fix

Component Range
– Fly: 0402 ~ □16mm / Fix: ~□55mm, L75mm Connector

Machine Size
– L1,650 x D1,680 x H1,530

Machine Weight : 1655 kg

See the Hanwha SMT Pick and Place Machine Video

Watch What Does a Versatile LED Production Factory Look Like?, filmed in June 2024 in Tajikistan. This video showcases I.C.T engineers setting up SMT, DIP, coating, dispensing, and LED bulb assembly lines. See the LED pick and place machine during unloading, assembly, and training, with final LED products and client praise for our reliable equipment.

More SMT Line Machines

Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Printer	Applies solder paste with high precision.
Conveyor	Moves PCB smoothly between machines.
Pick and Place Machine	Places components accurately on PCB.
Reflow Oven	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loader

Solder Paste Printer

SMD Pick and Place Machine

Reflow Oven

AOI Inspection

X-ray Inspect

On-Site Setup and Training

I.C.T’s LED pick and place machine installation includes expert setup and training. In Tajikistan, our engineers assembled equipment and trained staff, ensuring smooth operation. The group photo with happy clients shows their trust in our high-performing chip mounter and dependable service, helping them meet production goals with ease and confidence.

Customer Factory and Trusted Partnership 03 Product Factory Details

Customer Praise for I.C.T

Clients praise our LED pick and place machine for its durability and precision. They appreciate our engineers’ quick pre-sales answers and fast after-sales support. Many note the machine’s reliability in SMT placement machines, ensuring high-quality LED production. This feedback highlights I.C.T’s commitment to providing top equipment and excellent service for PCB assembly needs.

Good Feedback 01 Product Factory Details

Certified Performance Standards

Our LED pick and place machine is CE and ISO9001 certified, meeting global quality standards. It also holds multiple patents, showcasing its innovative design. These certifications ensure safety and reliability, giving manufacturers confidence in choosing I.C.T for efficient, high-quality LED production with our SMT placement machines.

I.C.T SMT Machine Certificate 01 Product Factory Details

About I.C.T Company

I.C.T is a trusted leader in SMT solutions, offering high-quality equipment like the LED pick and place machine. With over 25 years of experience, we provide reliable, cost-effective machines for PCB assembly. Based in China with European standards, I.C.T offers global support, including setup, training, and fast after-sales service, ensuring top performance for manufacturers worldwide.

I.C.T Factory and Team Product Factory Details

Frequently Asked Questions

What components can the LED pick and place machine handle?

A LED pick and place machine can handle a wide range of components, from tiny 0402 chips to large 42 mm ICs and specialty devices. This flexibility allows manufacturers to assemble LED lighting products, power supplies, industrial controllers, communication boards, and consumer electronics on the same SMT production line. Advanced feeder systems and vision alignment technology help the machine switch between component types efficiently. For the best results, operators should use the correct nozzle configuration and feeder setup to match component size, weight, and placement requirements.
How fast is the Samsung SM481 pick and place machine?

A Samsung SM481 pick and place machine can achieve placement speeds of up to 40,000 components per hour (CPH), making it suitable for high-volume SMT manufacturing. High placement speed helps increase productivity while maintaining stable assembly quality across large production batches. The machine is commonly used for LED products, consumer electronics, automotive electronics, and industrial equipment. To maximize throughput, manufacturers should optimize feeder layouts, reduce changeover times, and maintain proper machine calibration. A balanced setup helps achieve both speed and placement accuracy.
Can the Hanwha SMT pick and place machine handle large PCBs?

Yes, a Hanwha SMT pick and place machine can support PCB lengths of up to 1,500 mm, making it suitable for large-format PCB assemblies. This capability is especially useful for LED lighting panels, industrial control systems, power electronics, display modules, and communication equipment. Large PCB support allows manufacturers to process oversized products without splitting designs into multiple boards. For stable operation, proper PCB support systems and conveyor adjustments should be used. Correct board handling helps maintain placement accuracy across the entire PCB surface.
What feeders work with the chip mounter?

A modern chip mounter supports multiple feeder types, including electric feeders, pneumatic feeders, and SM series feeders. This flexibility allows manufacturers to handle different component packages and production requirements without major equipment changes. Compatible feeders improve material loading efficiency and support both high-volume and high-mix SMT manufacturing environments. When selecting feeders, consider component size, reel specifications, and production goals. Proper feeder maintenance and calibration are also important because stable material feeding directly affects pick and place machine performance and assembly quality.
How does the SMT placement machines ensure precision?

A SMT placement machine achieves precision through advanced vision systems, high-resolution cameras, and real-time component alignment technology. On-the-fly vision inspection measures component position before placement, allowing automatic correction for rotation and offset. High-pixel imaging systems help maintain chip placement accuracy of approximately ±40 μm, even at high production speeds. For consistent results, manufacturers should perform routine calibration, nozzle inspection, and feeder verification. Combining proper maintenance with machine vision technology helps ensure reliable placement quality across different PCB assembly applications.

Additional information

Model	SM481Plus
Alignment	Fly Camera + Fix Camera (Option)
Spindle & Speed	1 Gantry * 10 Spindle / 40,000 CPH
Accuracy	±40μm@±3σ (Chip) / ±50μm@±3σ (QFP)
Component Range	Fly: 0402 ~ □16mm / Fix: ~□55mm, L75mm Connector
PCB Size (mm)	~ L460 x W400 ~ L510 x W460 (Option) ~ L610 x W510 (Option) ~ Max. L1,500 x W460 (Option)
PCB Thickness	0.38 ~ 4.2
Feeder Capacity (8mm standard)	120ea/112ea (Docking Cart)
Dimension	L 1,650 x D 1,680 x H 2,090