I.C.T AI-4026 | Online DIP AOI machine
- High Inspection Accuracy: Detects defects with minimal false alarms.
- Real-Time Image Capture: Uses a 5M pixel industrial camera.
- Intelligent CNN Algorithm: Identifies wrong or missing parts.
- User-Friendly Programming: Simplifies batch parameter modifications.
- Fast Inspection Speed: Up to 1.8 meters per minute.
- Flexible Design: Adjustable height and width for easy mobility.
Description
I.C.T DIP AOI Machine Excellence
The I.C.T DIP AOI machine revolutionizes PCB inspection before THT soldering. Using a high-precision color industrial camera, this advanced system captures real-time board images and employs a Convolution Neural Network (CNN) algorithm to intelligently detect defects.
The DIP AOI machine ensures high inspection accuracy with a low false alarm rate, identifying issues like wrong parts, missing components, or reverse polarity in components such as resistors, capacitors, and diodes. Its user-friendly interface simplifies programming, allowing quick parameter adjustments.
Designed for seamless integration, the DIP AOI machine supports centralized control and interconnection with multiple devices, enhancing production efficiency. Its flexibility and fast inspection speed make it ideal for high-capacity lines, ensuring reliable quality control without halting production.
DIP AOI Machine Overview
The I.C.T DIP AOI machine is designed for inspecting PCBs before THT soldering. It uses advanced imaging and AI-driven algorithms to ensure top-notch quality control. This system supports various inspection modes, including multi-board and mixed-material inspections, making it versatile for different production needs. With a compact design (715*790*1210mm) and a lightweight 100kg build, it’s easy to integrate into any SMT line, delivering fast and accurate results without slowing down production.
Pre Wave Soldering AOI Machine Precision
The Pre Wave Soldering AOI Machine ensures flawless PCB inspection before soldering. Its high-precision camera and CNN algorithm detect issues like wrong parts or reverse polarity with exceptional accuracy. This reduces defects and boosts production reliability. The system’s real-time inspection capability, with a speed of up to 1.8 meters per minute, ensures no delays in high-capacity lines. Its simple programming interface allows operators to adjust parameters quickly, making it a vital tool for efficient and error-free manufacturing.
AOI Machine for THT Processes Efficiency
The AOI Machine for THT processes excels in identifying defects in through-hole components. It supports multiple inspection modes, including mixed board and rotation identification, ensuring thorough quality checks. The system’s intelligent algorithm minimizes false alarms, saving time and resources. With I.C.T’s reliable support, this machine integrates seamlessly into production lines, offering adjustable settings and centralized control for enhanced operational efficiency.
Post Selective Soldering AOI System Reliability
The Post Selective Soldering AOI System delivers precise defect detection after soldering. It identifies issues like missing or misaligned components with high accuracy. The system’s flexible design supports various PCB sizes and mixed materials, making it adaptable to diverse production needs. With quick inspection results and easy mobility, it ensures consistent quality while maintaining high throughput in manufacturing environments.
Flexible Inspection Options
The AI-5146 PCB Vision Inspection Machine adapts to various inspection needs with multiple configurations. It handles everything from small 50x50mm PCBs to large panels, detecting defects like contamination or overturned parts. Features like PCB warpage compensation and component position calibration ensure accurate results. This versatility makes it a go-to automated optical inspection machine for diverse SMT applications, meeting unique production demands with ease.
Specification
- Inspection Algorithm: CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
- Inspection Items: Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, etc. Other: Mixed material inspection, Multi-board inspection.
- Special Function: Automatic search of elements, quick programming.
- Resolution: High-precision 5M pixel intelligent digital industrial camera.
- PCB Size: 5050mm to 430330mm.
- Rated Power: 200W.
- Weight: 100kg.
- Dimension: 7157901210mm (excluding light).
- Power: AC220V, 50/60Hz, 5A.
- Compressed Air: 0.5-0.6 MPa.
- Communication: SMEMA.
Case Study Video
This video showcases I.C.T’s full range of AOI equipment, with a focus on the DIP AOI machine for pre-wave soldering inspection. It demonstrates the machine’s ability to detect defects in real-time, ensuring high-quality PCB assembly. The video highlights the system’s fast inspection speed, user-friendly interface, and seamless integration into SMT lines. See how the DIP AOI machine enhances production efficiency and reliability for manufacturers worldwide.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Engineer Training Success
I.C.T DIP AOI machine installation and training sessions showcase our commitment to customer satisfaction. Photos from client factories highlight our engineers’ expertise in equipment setup and operator training. These sessions ensure smooth integration of the DIP AOI machine into production lines. Clients consistently express satisfaction with our reliable service, reflecting I.C.T’s dedication to quality and support.
Customer Praise for I.C.T Quality
Clients frequently commend I.C.T’s DIP AOI machine and SMT equipment for their exceptional quality. Our engineers receive praise for their expertise and responsiveness, addressing pre-sales inquiries promptly and resolving after-sales issues quickly. Customers highlight the durability and precision of our machines, ensuring consistent performance in demanding production environments. This positive feedback underscores I.C.T’s reputation for excellence in SMT solutions.
I.C.T Certifications and Standards
I.C.T DIP AOI machine meets rigorous industry standards, backed by CE certification, ISO 9001 compliance, and multiple patents. These certifications reflect our commitment to quality, safety, and innovation. Each machine undergoes strict testing to ensure reliable performance, giving customers confidence in our advanced technology and adherence to global standards.
About I.C.T Company
I.C.T is a leading provider of SMT factory solutions, specializing in advanced equipment like the DIP AOI machine. With years of expertise, we deliver innovative, reliable, and efficient solutions for PCB manufacturing. Our global support network ensures comprehensive training, fast after-sales service, and seamless equipment integration. Trusted by manufacturers worldwide, I.C.T combines Chinese manufacturing efficiency with European quality standards to meet diverse industry needs.
Frequently Asked Questions
The DIP AOI machine enhances Pre Wave Soldering AOI Machine processes by using a high-precision 5M pixel camera and CNN algorithm to detect defects like wrong parts, missing components, or reverse polarity before soldering. This ensures high accuracy, reduces rework, and maintains production efficiency with real-time inspection at speeds up to 1.8 meters per minute.
Additional information
| Model | I.C.T DIP Online AOI AI-4026 / AI-4026L |
|---|---|
| FOV | 400*300mm / 520*380mm |
| Camera | 12M / 31M |
| Mixing PCB inspection | CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR ,etc. |
| PCB Size | 50*50mm ~ 400*300mm / 50*50mm ~ 520*380mm |
| Operation System | Ubuntu 18.04 LTS 64bit |
| Display | 23.8 inch FHD display |
| Power | AC220 50/60Hz,5A |
| Communication | SMEMA |
| Weight | 120Kg |
| Dimension | L715*W760~1210*H1315~1700mm |
