Dual-Sided PCBA Coating Line
- Handles boards from 50mm to 460mm wide.
- Coats both sides with a flipper module.
- Cures with UV or IR ovens for flexibility.
- Runs at speeds up to 3000mm per minute.
- Needs only 1-2 workers to operate.
- Includes dust screens to keep air clean.
- Connects to factory systems for data tracking.
- Backed by I.C.T on-site training and support.
Description
Dual-Sided PCBA Coating Line Overview
The PCBA Coating Line from I.C.T offers a full setup for applying protective layers to printed circuit boards on both sides. This system helps keep electronics safe from dust, water, and other harm in fields like cars, planes, and phones. It uses machines that coat the boards, flip them for the other side, and cure the coating with heat or light. The line includes loaders, conveyors, coating units, flippers, and ovens to make the process smooth and fast.
With the PCBA Coating Line, factories can handle boards of different sizes and shapes. It needs little space and few workers to run. The setup can connect to other factory systems for better tracking. I.C.T designs each PCBA Coating Line to fit what the customer needs, based on their board types and output goals. This helps make sure the boards last longer and work well in tough spots.
The PCBA Coating Line comes with tools for checking the coating quality right in the line. It uses simple controls on screens to set speeds and other settings. Factories in many countries use this PCBA Coating Line because it is easy to set up and keep running. It supports different coating types, like those that dry with UV light or infrared heat. Overall, the PCBA Coating Line improves how boards are protected without much trouble.
Key Features of PCB Coating Line
Dual-Sided PCBA Coating Line Efficiency
The Dual-Sided PCBA Coating Line allows coating on both sides without manual handling. It uses a flipper to turn the board after the first coat, then applies the second layer right away. This saves time and cuts down on errors. The system adjusts speeds and positions for even coverage. With PLC controls, it keeps track of each step. Users can set it up fast, often in under 10 minutes for new jobs. This feature fits well in busy factories making auto parts or aerospace gear. The Dual-Sided PCBA Coating Line also has anti-clog tools for the coating nozzles, so it runs smooth without breaks.
PCB Coating Line Precision
In the PCB Coating Line, exact placement of the coating matters a lot. It uses servo motors to move the coating head in three ways for spot-on application. This avoids waste and covers only needed areas. The line detects board edges and adjusts on its own. With digital gauges, it keeps pressure steady for thin, even layers. Factories use this PCB Coating Line for boards that need strong protection in wet or dusty spots. It works with different coating types and dries them fast. This helps make products that last longer without extra steps.
Automated Conformal Coating Line Setup
The Automated Conformal Coating Line makes setup easy with touch screens and simple menus. It guides users through steps to start new runs. The line includes loaders and unloaders that handle boards gently. With modular parts, factories can add or change sections as needed. This Automated Conformal Coating Line connects to other machines for full factory flow. It has alarms for faults and logs for checks. Users like how it cuts down on training time. It fits small or large spaces with options for vertical ovens.
Conformal Coating Line Durability
The Conformal Coating Line is made with strong steel and aluminum parts to last in factory use. It has chains and slots that stop boards from sticking. With wind screens and exhaust, it keeps the area clean and safe. The ovens have good heat control for even curing. This Conformal Coating Line stands up to daily runs without much wear. It includes safety stops and easy access for fixes. Factories pick it for long-term work in making electronics for cars or planes.
Key Technical Specifications
- Coating Machine: PLC+PC control, servo motor, three-axis linkage, continuous spraying.
- PCBA Width: 50-460mm.
- Speed: Adjustable up to 3000mm/min.
- Curing Options: UV lamps (1000-1200 hours life) or IR heating zones.
- Control: Touch screen with Windows 10 interface.
- Power: Single-phase AC220V or three-phase AC380V.
- Dimensions: Vary by module, e.g., coating machine around 800-1000mm wide.
- Weight: Approximately 500-600kg per main unit.
Machine Selection
| Equipment Type | Model / Description |
|---|---|
| Loader | PCB Magazine Loader |
| Conveyor | Coating Conveyor |
| Coating Machine | I.C.T-T550, T550U, T600, T650 |
| Conveyor | Coating Inspection Conveyor |
| Curing Oven | IR Oven: I.C.T-IR3, IR4 |
| UV Oven: I.C.T-U1 | |
| IR Vertical Curing Oven: I.C.T-V320 | |
| UV Vertical Curing Oven: I.C.T-U2 | |
| Conveyor | Coating Inspection Conveyor |
| AOI | I.C.T-AI5146C |
| PCB Reject Conveyor | RC-500L, RC-1000L |
| PCB Conveyor | Link Series, Inspection Series |
| AOI | I.C.T-AI5146 |
| PCB Reject Conveyor | RC-500L, RC-1000L |
| Unloader | PCB Magazine Unloader |
Preparations before installation
| Category | Projects | Details |
|---|---|---|
| Factory Layout Requirements | Factory Air Circuit Layout | Use factory air source or separate oil-free compressed air machine. Pressure should be greater than 7kg/cm2. |
| Factory Electrical Layout | Single-phase AC220 (220±10%, 50/60Hz) Three-phase AC 380V (380±10%, 50/60Hz) | |
| Factory Exhaust Layout | The minimum flow rate of the exhaust duct is 500 cubic feet per minute (14.15m3/min). | |
| Factory Lighting Layout | The ideal illumination in the factory is 800~1200LUX, at least not less than 300LUX. | |
| Factory Temperature Layout | The ambient temperature of the production workshop is 23±3°C, generally 17~28°C, and the relative humidity is 45%~70%RH. | |
| Material Preparation | BOM List | / |
| CAD File | / | |
| Gerber File | / | |
| Solder Paste | / | |
| SMD Component Materials | / | |
| Industrial Alcohol | / | |
| Splice Belt | / | |
| Stencil | / |
Video Introduction to SMT Coating Machine
Watch our video on the new PCBA Coating Line setup at Pandora in Russia. In January 2025, our engineers Rog and Jack went there to train the team on the system. The client makes parts for cars, planes, satellites, and rockets, so they need top protection for their boards. The video shows the line in action, coating both sides fast and even. It highlights how the flipper and ovens work together for quick drying. Our team helped with setup and tips for best use. This shows how the PCBA Coating Line fits tough jobs in aerospace and auto fields. See the full process and happy client feedback.
Customer Cases
Customer Praise
Industry-Recognized Certifications
We hold CE certificates for each piece of equipment in the PCBA Coating Line. Our company has ISO9001 for quality management. We also own patents on key part
About I.C.T Group
I.C.T is a maker of SMT machines based in China, with over 26 years in the field. We serve more than 1,423 clients in 85 countries. Our team offers full help from planning to setup and training. We focus on custom lines like the PCBA Coating Line to meet factory needs. With experts on hand 24/7, we ensure quick answers and fixes. Our gear uses open software for easy changes. We aim to provide good value with China build and Europe-level quality.
Frequently Asked Questions
The PCBA Coating Line supports boards from 50 mm to 460 mm in width, with adjustable conveyor length for various PCB dimensions. This flexibility allows manufacturers to coat single-sided and multi-layer boards used in consumer electronics, automotive modules, and industrial devices. Adjustable clamps and guides ensure precise alignment for high-mix production, reducing rework and ensuring consistent coverage across different board types in both small-batch and high-volume SMT environments.
