Description

1-4 Bowl Feeder for JUKI Instertion Machine

Advanced Flexible Mounter

The Advanced Flexible Mounter delivers top performance for electronics assembly. It ensures high-speed, precise placement for a wide range of components, from tiny chips to large parts. Its flexible design adapts to various production needs, reducing setup time. I.C.T provides expert installation and training, ensuring seamless integration. This machine is ideal for manufacturers seeking efficient, high-quality PCB assembly solutions for modern SMT lines.

Automatic Chip Mounter Key Features

High-Speed Component Placement

The Advanced Flexible Mounter reaches speeds of 105,000 components per hour. Its dual-head design, combining P20S and Takumi heads, optimizes placement for various parts. This feature supports high-volume production, ensuring precision across PCB sizes. It’s ideal for manufacturers needing fast, reliable SMT assembly with minimal errors.

Versatile Head Configuration

The Advanced Flexible Mounter allows easy head replacement to match production needs. Users can switch between P20S and Takumi heads without altering the line layout. This flexibility supports variable production, reducing downtime and enhancing efficiency for diverse PCB assembly tasks in electronics manufacturing.

Precision Vision and Laser System

Equipped with coaxial lighting and laser recognition, the Advanced Flexible Mounter ensures accurate placement of components from 0201 to 65mm. The vision system detects part orientation and defects, minimizing errors. This feature delivers high-quality PCB assembly, making it a trusted choice for complex production runs.

High-Capacity Feeder System

With up to 160 feeder slots, the Advanced Flexible Mounter supports a wide range of components. Pre-setting feeders in the bank reduces setup time, streamlining production changes. This feature enhances efficiency, making it perfect for manufacturers handling varied PCB designs in SMT assembly.

Specifications of Automatic SMT Mounter Pck and Place Machine

Advanced Flexible Mounter JUKI LX-8

Model configuration
– P20S x2
– P20S + Takumi
– Takumi + Takumi

Mounting Speed:
– 105,000CPH P20S x2
– 99,500CPH P20S + Takumi
– 94,000CPH Takumi + Takumi

PCB Size
– Single clamping: 50×50～410mm x 400mm/500mm
– Double clamping: 50×50～810mm x 400mm/500m

Placement accuracy ±40um (25um)(Cpk ≧1) / ±30um (Cpk ≧1)

Feeder Count
– Tape
Max. 136 P20S x2
Max. 148 P20S + Takumi
Max. 160 Takumi + Takumi
Tray
– P20S x2
Max. 30 P20S + Takumi
Max. 60 Takumi + Takumi

Component height: 3- 25㎜

Component size 0201*1 ～□74 ㎜ /150×50 ㎜

Machine Size
– 1,600 ㎜ ×1,924 ㎜ ×1,440 ㎜

Machine Weight : 2400 kg

Automatic PCB Chip Mounter: Video Showcase

Watch our video on I.C.T Successfully Delivers SMT Line & DIP Assembly Line for ODM Factory in Saudi Arabia. Filmed in January 2025, it features the Advanced Flexible Mounter in a complete SMT line with SPI and AOI for precision. The DIP line includes advanced insertion and soldering, showcasing efficiency. I.C.T engineers provide expert setup and training.

More SMT Line Machines

Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Printer	Applies solder paste with high precision.
Conveyor	Moves PCB smoothly between machines.
Pick and Place Machine	Places components accurately on PCB.
Reflow Oven	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loader

Solder Paste Printer

SMD Pick and Place Machine

Reflow Oven

AOI Inspection

X-ray Inspect

I.C.T Installation and Training Success

I.C.T engineers ensure seamless setup and training for the Advanced Flexible Mounter at customer facilities. In January 2025, our team installed a full SMT and DIP line in Saudi Arabia, offering hands-on training. A group photo with satisfied clients reflects their confidence in our reliable equipment and exceptional service.

Customer Factory and Trusted Partnership 03 Product Factory Details

SMT Chip Mounter: Customer Feedback

Customers praise the Advanced Flexible Mounter for its speed and precision. They value I.C.T’s quick pre-sale responses and prompt after-sale support. Many highlight its reliable performance in SMT assembly, making it a preferred choice. I.C.T’s commitment to quality service earns consistent positive feedback from global manufacturers.

Good Feedback 01 Product Factory Details

Certified Quality Standards

The Advanced Flexible Mounter holds CE and ISO9001 certifications, ensuring top safety and quality. It also includes multiple patent certificates, reflecting innovative design. These credentials highlight I.C.T’s dedication to delivering advanced, reliable solutions for electronics manufacturing, meeting global standards.

I.C.T SMT Machine Certificate 02 Product Factory Details

About I.C.T Company

I.C.T is a premier provider of SMT and DIP assembly solutions, specializing in equipment like the Advanced Flexible Mounter. With extensive expertise, we offer complete support, from installation to training. Based in China, I.C.T delivers European-quality standards, ensuring efficient, dependable production lines for electronics manufacturers worldwide.

I.C.T Factory and Team Product Factory Details

Frequently Asked Questions

What components can the Advanced Flexible Mounter handle?

An Advanced Flexible Mounter can process a wide range of electronic components, from ultra-small 0201 chips to larger devices up to 65 mm or 10 × 90 mm in size. This capability makes the SMT chip mounter suitable for assembling consumer electronics, automotive products, industrial controllers, communication modules, and LED applications. Modern SMT placement machines can handle resistors, capacitors, ICs, connectors, BGAs, QFPs, and odd-shaped components within the same production line. For the best performance, manufacturers should match nozzle types and feeder configurations to the component specifications.
How fast is the SMT Chip Mounter?

An SMT Chip Mounter can achieve placement speeds of up to 105,000 components per hour (CPH), making it suitable for high-volume electronics manufacturing. Actual production speed depends on PCB complexity, component mix, feeder arrangement, and placement accuracy requirements. High-speed SMT placement equipment helps reduce production costs while maintaining stable quality. To maximize throughput, operators should optimize feeder layouts, minimize product changeover time, and perform routine calibration. A well-balanced SMT production line can achieve both high efficiency and consistent assembly quality.
Can it handle large PCBs?

Yes, the Advanced Flexible Mounter supports PCB sizes up to 510 × 450 mm, making it suitable for many standard SMT production applications. This capability allows manufacturers to assemble larger control boards, industrial electronics, communication products, and consumer electronic devices without sacrificing placement precision. Large-board support also reduces the need for panel splitting in some applications. For stable operation, manufacturers should ensure proper PCB support during placement and verify board flatness before production to maintain consistent placement quality across the entire board.
Does it support large PCBs?

Yes, some Advanced Flexible Mounter configurations can handle PCB sizes up to 810 × 400 mm with high precision. This makes the machine suitable for LED lighting products, display modules, power electronics, and other large-format PCB applications. Processing larger boards requires accurate conveyor control and stable board support to prevent movement during component placement. Manufacturers working with oversized PCBs should also review board thickness, weight, and warpage requirements before production. Proper setup helps maintain placement accuracy and improves overall SMT manufacturing efficiency.
How does laser alignment enhance SMT placement?

Laser alignment improves SMT placement accuracy by measuring component position, size, and orientation before placement occurs. This allows the SMT placement machine to make real-time corrections and reduce placement deviations. The technology is especially useful when handling small chips, fine-pitch ICs, and mixed-component assemblies. By improving positioning accuracy, laser alignment helps reduce defects such as tombstoning, misalignment, and poor solder joints. Manufacturers should combine laser alignment with regular machine calibration and vision inspection systems to achieve the highest assembly quality.

Additional information

Model	JUKI LX-8
Board Size	Single clamping: 50×50～410mm x 400mm/500mm Double clamping: 50×50～810mm x 400mm/500m
Component Specs	Component Height: 25mm Component Size: 0201*1 ～□74 ㎜ /150×50 ㎜
Component height	3- 25㎜
Component size	0201*1 ～□74 ㎜ /150×50 ㎜
Placement speed	– 105,000CPH P20S x2 – 99,500CPH P20S + Takumi – 94,000CPH Takumi + Takumi
Placement accuracy	±35μｍ（Cpk≧1）
Feeder Input	– Tape Max. 136 P20S x2 Max. 148 P20S + Takumi Max. 160 Takumi + Takumi Tray – P20S x2 Max. 30 P20S + Takumi Max. 60 Takumi + Takumi

JUKI LX-8 | Advanced Flexible Mounter