High Speed Solder Paste Inspection Machine I.C.T-S400D
- Measures paste height, area, and volume accurately.
- Uses 3D projection to avoid shadow effects.
- Supports Gerber file for easy programming.
- Handles PCB sizes up to 450×310 mm dual.
- Inspects at 0.35 to 0.5 seconds per FOV.
- Includes real-time bend compensation for boards.
- Features high precision light source control.
Description
I.C.T SPI SMT Machine
Features of China SPI SMT Machine
3D Solder Paste Inspection Overview
This I.C.T-S400D Solder Paste Inspection machine provides full checks for paste on boards. It combines clear imaging and 3D measures to spot small issues that could cause problems later. The setup runs in lines without much wait time.
With tools like moire fringes and light modulation, it keeps checks right even on tricky boards. It ties into factory data systems for easy tracking. In short, this Solder Paste Inspection helps keep quality up in making.
Advanced Platform System
The advanced platform in this Solder Paste Inspection machine uses an arch bridge design with two servo motors for smooth X and Y moves. It has a one-piece cast body and closed chain for lasting strength. This setup cuts down on shakes and keeps things precise over time. It works with different board types, like FPC. The build ensures the machine stays accurate during fast runs. Users see fewer errors from movement. Overall, this base helps the Solder Paste Inspection tool handle daily work well.
Reliable Transport System
The transport part of this Solder Paste Inspection machine has motor speed control and dual sensors to stop jams. It uses a ball screw for rail width changes and a stop cylinder for safe board hold. This makes sure boards stay in place for checks. It offers detect or pass modes for flex. The system fits single or dual rails. It keeps boards steady without slips. In the end, this move setup aids in smooth Solder Paste Inspection flows.
High-Quality Vision System
The vision system in this Solder Paste Inspection machine has a 5M pixel camera and telecentric lens for sharp 3D views. It uses PSLM tech and multi-color lights to cut color mix ups. This handles reflections and shadows well. The setup gives true measures of paste. It supports upgrades to higher pixels. Users get better spot of defects like offsets or bridges. This sight part makes the Solder Paste Inspection more trustworthy.
Operator system
The operator system for this Solder Paste Inspection machine has a simple interface with Gerber import and edit modes. It allows quick setup and changes without long stops. It includes SPC for data watch and MES links. This helps track and fix issues fast. The controls support user levels for safe use. It makes programming take just 5 to 10 minutes. Overall, this run setup eases Solder Paste Inspection tasks.
Detail display
Technical Specifications
- Inspection Algorithm: 3D white light PSLM PMP, Gerber Data 274D/274X, Scan PCB
- Inspection Item: Height, Area, Volume, Offset, Bridge, Shape: missing print, insufficient tin, excessive tin, bridging, offset, mal-shapes, surface contamination
- Special Function: Gerber file programming, image editing mode, 3D compensation for board bending
- Resolution: 10μm, Repeatability: ≤1μm (4 Sigma)
- Volume/Acreage: <1% (4 Sigma)
- Inspection Speed: 0.35 ~ 0.5s/FOV
- Camera: 5M pixel (10M/12M optional)
- PCB Size: 55*55 ~ 450*310mm (Dual)
- Rated Power: AC220, 50/60Hz, 1KVA
- Weight: 1200kg
- Dimension: 1000*1350*1530mm
Video on Wholesale SPI SMT Machine
Check this video for the I.C.T Solder Paste Inspection machine in action. It shows the outer design with strong frame and controls. Then it looks inside at parts like the camera and lights. You see the machine running on boards, scanning paste quick. The AI set up part highlights easy programming with Gerber files and auto fixes. This clip covers functions like 3D measures and data reports. It gives a view of how the tool fits in lines to check paste well.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Customer Factory Success
In client factoty, our teams put together and test the Solder Paste Inspection machines with care. After, I.C.T staff teach workers on how to run and fix. Photos from these show smiling clients and our group. These shots mean good feelings about easy starts and clear lessons, showing trust in our help.
Customer Feedback
Clients often say nice things about our staff for fast replies before buy and quick solves after. They like the build of SMT tools, like Solder Paste Inspection units, for strong make and even work. Many point out how the machines last in use with few breaks. This shows our work on aid and good items.
Certifications
We have CE marks for each tool, like this Solder Paste Inspection model. Our firm holds ISO9001 for ways of work. We own patents on main parts in our tools. These show our aim on safe and new builds.
I.C.T Factory & Our Team
I.C.T makes full SMT line answers, from China with world links. We build units like print machines, place tools, heat boxes, and Solder Paste Inspection checks. Our group helps with full line plans, from think to run. We aim on solid tools that meet Europe rules at good costs. With years in the field, we aid board makers around. Our help covers lessons, bits, and changes to keep lines going.
Frequently Asked Questions
Solder Paste Inspection ensures solder paste is correctly deposited before component placement. By measuring height, volume, and shape, the SPI machine detects insufficient, excessive, or misaligned paste early. This prevents defects such as tombstoning or bridging in home, office, or multi-device SMT lines. Operators can adjust inspection parameters for various PCB sizes, ensuring consistent quality and reducing rework across high-mix production environments.
Additional information
| Model | I.C.T-S400D |
|---|---|
| PCB Size | 55*55 ~450*310mm Dual |
| PCB Tickness | 0.5~7.0mm |
| Conveyor Height | 900±20mm |
| Measure Type | Height,Area,Volume,Offset,Bridge,Shape(missing print,insufficient tin, excessive tin, bridging, offset, mal-shapes, surface contamination) |
| Paste Height | 0 ~ 550um |
| Machine Dimension | 1000*1350*1530mm |
| Weight | 1200kg |
