Dual Lane Yamaha SMT Mounter Modular Pick & Place Machine Yamaha YRM20DL
- Places parts at 120,000 CPH speed.
- Handles components from 0201 to 55 x 100 mm.
- Supports boards up to 810 x 610 mm size.
- Includes auto feeders for tape loading.
- Features dual lanes for parallel work.
- Offers side cameras for error detection.
- Provides I.C.T setup and maintenance support.
- Uses force control for large items.
Description
Yamaha SMT Mounter Overview
The Yamaha SMT Mounter handles circuit board assembly with a dual lane setup. It uses a single head system that places parts without changes. This includes small chips like 0201 mm up to large ones at 55 x 100 mm. The machine runs at speeds of 120,000 parts per hour under good conditions. It has a rotary head for fast work and in-line heads for different sizes. Side view cameras check for issues like wrong positions. Automatic cleaning keeps nozzles ready. The Yamaha SMT Mounter fits spaces with its size of about 1,374 by 2,102 mm. It takes boards up to 810 x 610 mm in single mode or 810 x 330 mm in dual. Feeders include auto loading for quick tape adds. Tray options hold up to 60 types. This Yamaha SMT Mounter works for mixed or steady runs. Software sets up parts fast with height checks. At I.C.T, we supply this Yamaha SMT Mounter with full help, from setup to fixes. It uses standard power and keeps work steady through self-checks.
Key Features of Yamaha SMD SMT Placement
Handles Different Production
Types The Yamaha SMT Mounter takes on various work with high output. It uses parallel, alternate, or hybrid modes on dual lanes. This lets it make different boards side by side or the same ones faster. Heads like rotary place small parts at 120,000 CPH, while others handle big ones up to 55 x 100 mm. No head swaps keep flow steady. Boards up to 810 x 330 mm fit in dual setup. The Yamaha SMT Mounter suits small lots or large runs. It adapts to changes without much downtime.
Automatic Pin Positioning System
With the Yamaha SMT Mounter, pins adjust on their own for board support. This cuts time during job switches. It works with program changes to place pins right. Less hand work means fewer errors. The system fits auto setups in lines. Pins store and swap fast. The Yamaha SMT Mounter keeps quality even in busy plants. It helps with mixed boards or steady types.
Auto Nozzle Exchange Setup
The Yamaha SMT Mounter changes nozzles without help. This makes maintenance simple with one touch. Holders swap quick for different jobs. It keeps nozzles clean and ready. The station holds extras for non-stop work. Less stops mean more output. The Yamaha SMT Mounter uses this for reliable placement. It fits high mix needs well.
Stable Part Handling Process
The Yamaha SMT Mounter picks and places parts steady. It uses marks to correct during runs. Vibration control keeps accuracy at ±0.015 mm. Height measures reduce impact on small items. Cameras spot wrong postures early. The system self-checks for clean work. The Yamaha SMT Mounter maintains flow across lanes. It handles micro to large components without issues.
Specifications of Yamaha Modular SMD Placement
Super high-speed rotary RM head: 18 nozzles, 0201mm to W12 x L12mm, Height 6.5mm or less
High-speed general-purpose in-line HM head: 10 nozzles, 0201mm to W55 x L100mm, Height 15mm or less
Odd-shaped components in-line FM head: 5 nozzles, 03015mm to W55 x L100mm, Height 30mm or less
Mounting capability (high-production mode): 120,000 CPH
Mounting accuracy (high-accuracy mode): ±0.015mm Cpk ≥ 1.0
Number of component types: Feeder carriage exchange max 128 types, Trays 60 types
PCB dimensions:
Single use L50 x W50mm to L810 x W610mm,
Dual use L50 x W50mm to L810 x W330mmPower supply: 3-Phase AC 200/208/220/240/380/400/416V +/-10%, 50/60Hz Air supply source: 0.45MPa or more, in clean, dry state
External dimension (excluding projections): L1,374 x W2,102 x H1,445mm
Weight: Approx. 2,550kg (main unit only)
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Installation and Training Success
I.C.T engineers put together and test the Yamaha SMT Mounter at customer plants. They then train workers on how to use it. A group picture after shows the team and clients together, all content. This highlights good service and ready operations.
PCB Pick Place Machine: Customer Feedback
Users often note our engineers give clear answers before sales. They like the build of our SMT items, such as the Yamaha SMT Mounter. Fixes after purchase come quick, handling problems right away. Many point out steady runs day in and day out.
Certified Quality Standards
Each unit has a CE mark. We keep ISO9001 for our systems. Patents cover main parts in the machines. These show our work on safe items.
About I.C.T Company
I.C.T supplies SMT tools from China to other places. We have machines like the Yamaha SMT Mounter and full line options. Our group does planning, fitting, and repairs. We use solid pieces to match European ways. With time in this area, we aid makers of electronics. I.C.T joins local build with good plans for useful items.
Frequently Asked Questions
The Yamaha SMD SMT Placement machine supports components from tiny 0201 mm up to 55 × 100 mm, with heights reaching 30 mm. This wide range allows assembly of everything from fine-pitch resistors to larger modules in home, office, or multi-device SMT lines. Operators can configure placement parameters for diverse PCB layouts, ensuring precise alignment and minimizing errors across high-mix production scenarios. Adjustable feeders and nozzle settings further enhance adaptability for varying part geometries and production speeds.
Additional information
| Model | Yamaha YRM20DL |
|---|---|
| Nozzles (per 1 head unit) | 18, 10, 5 |
| Applicable PCB | Single use : L50 x W50mm to L810 x W610mm |
| Applicable components | 0201mm to W12 x L12mm, |
| Mounting accuracy (high-accuracy mode) | ±0.035mm Cpk≧1.0 |
| Mounting capability | 120,000CPH |
| External dimension (excluding projections) | L1,374 x W2,102 x H1,445mm |
| Weight Approx. | 2550 kg (main unit only) |
