I.C.T- AFL-M | SMT PCB Handling Equipment Automatic Folding Loader
Touchscreen and PLC control for easy, accurate use
Bypass mode allows flexible flow control
Assembly with 1850×855×1250 mm or 2320×995×1250 mm footprint
Supports up to 400 boards (0.6 mm thick) per load
SMEMA interface links to existing SMT tools
I.C.T service includes setup support and prompt help
Description
Smart PCB Automatic Folding Loader
The PCB Automatic Folding Loader helps load double‑sided circuit boards onto an SMT assembly line with little effort. It has a simple touchscreen and PLC controls, making it easy to use and reliable. The loader works smoothly and causes very little interruption in board loading. It fits into a production line through standard SMEMA connections, so it can link well with other tools like vacuum loaders or pallet conveyors. The loader comes in two sizes (AFL‑M and AFL‑L) to handle different board areas and stays stable while moving up to 400 thick boards. Optional width adjustment makes it ready for varied board sizes without adjusting anything by hand. In short, it’s a neat machine that steps into your line and just does its job—steady, plain, and dependable.
Features of the PCB Automatic Folding Loader
Precise Touchscreen and PLC Control
This loader uses a clean touchscreen plus a PLC system for control. Operators can adjust settings—with just a few taps—for loading time, flow mode, and board count. The control system handles tasks with care and accuracy, avoiding manual mistakes. The interface is clear and simple, so even a new worker can learn it fast. Together, touchscreen and PLC help maintain a steady loading rate and reliable production.
Built-in Bypass Mode Option
When your line needs to take a different path for boards, the built‑in bypass mode helps. You can reroute boards around the loader without stopping. That allows for quick shifts in your line configuration without shutting everything down. The loader switches modes quickly and keeps boards moving. This feature adds flexible flow without overcomplicating the setup.
Handles Large Board Loads
This loader can take up to 400 boards—each 0.6 mm thick—at a time. That means longer runs and fewer stops for refilling. It’s available in two sizes—AFL‑M or AFL‑L—to handle different board widths and lengths. Either size sits neatly in your line and holds a solid batch before needing attention. That ease of use leads to fewer interruptions and better line uptime..
Specification
Inspection Algorithm: CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
Inspection Item: Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, etc. Other: NG tracking bar (optional), Control box (optional), Mixed material inspection, Panel inspection.
Special Function: Automatic search of elements and quick programming
Resolution: 15 um (38.4 × 28.8 mm)
Inspection item: Component test, soldering test
Camera: 5 M pixel intelligent digital industrial camera
PCB Size: I.C.T-V8: 50 × 50 ~ 430 × 330 mm; I.C.T-V8XL: 50 × 50 ~ 650 × 510 mm
Rated Power: 380 W
Weight: I.C.T-V8: 500 Kg; I.C.T-V8XL: 600 Kg
Dimension: I.C.T-V8: 880 × 1170 × 1350 mm (excluding the light); I.C.T-V8XL: 1080 × 1470 × 1370 mm
Case Video: Watch the Folding Loader in Action
In this video, you’ll see the PCB Automatic Folding Loader in a working SMT line. The loader takes stacks of double‑sided boards, folds them, and feeds them into the next station. The touchscreen interface is shown in use, while the loader handles boards smoothly and on time. The setup connects with a vacuum loader and moves boards without pressing pause. You’ll get a real sense of how quick the switch between bypass and regular mode happens, and how the loader stays stable when carrying 400 boards. It’s a helpful look at the loader doing what it’s meant to do—with ease.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
On-Site Setup and Training
Here’s a snapshot of our engineers from I.C.T standing beside the loader in a customer’s factory after full setup and training. They helped adjust the machine, walked the team through operation, and made sure everyone understood how to use it right. The happy faces show the customer appreciates that attention to detail and hands‑on support from I.C.T engineers.
Our Certifications
Many clients tell us how solid the PCB Automatic Folding Loader feels in use. They comment on how quiet the loading is and how quickly I.C.T engineers resolve setup or questions—before purchase or after. Whether it’s machine handling or quick support, they say it stands out for its reliable build and good help from our team.
Certifications for Quality Assurance
Each PCB Automatic Folding Loader comes with CE certification and an ISO 9001 quality stamp. We also issue patent certificates for the loader’s design. These labels show the product meets safety and quality standards, giving you the trust of a certified build and the confidence in a product backed by valid patents.
About I.C.T
I.C.T is a trusted maker of SMT and PCB handling equipment. We design, build, and support tools like loaders, buffer conveyors, ovens, inspection conveyors, and more. With over 20+ years in the field, we offer full support—from equipment advice to on‑site service—so your line runs reliably. Our products are used worldwide in TV, mobile, LED, DVB, EMS, and other factories. We believe in clear service, quality tools, and local level support, whether in design, setup, or answer your questions fast.
Additional information
| PCB Thickness | 0.6mm Min |
|---|---|
| PCB Capacity | 400pcs(0.6mm Thick PCB) |
| Cycle Time | Approx.12Seonds or Specify |
| Control System | PLC |
| Power | Max 300 VA |
| Air Supply | 4-6bar, 10ltr/Min Max |
| Transport Height | 900±20mm（or Customer Specified） |
| PCB Direction | L to R or R to L |
| Communication | SMEMA for Both In & Out |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 380V) |
