High-Efficiency SMT Intelligent Storage System I.C.T ISS-2000

Accuracy hits 99.99 percent on 0201 components.
Counts smallest parts at 01005 size level.
Processes four trays in eight seconds flat.
Works with 7 to 15 inch reel sizes.
Auto uploads data to cloud storage.
Meets safety rules with global certificates.
Connects to factory ERP and MES systems.
Supported by I.C.T complete factory solutions.

Description

SMT Intelligent Storage System Overview

The SMT Intelligent Storage System is a next-generation warehouse solution designed for electronics manufacturing. It integrates cloud-based management, automated reel handling, and error-free barcode scanning to make storage smarter and faster. By supporting batch loading and unloading of up to 33 reels, it significantly reduces manual labor and shortens material preparation time. Its modular design ensures compatibility with different reel sizes, while optional humidity control protects sensitive components from moisture damage. The system connects directly with MES/ERP platforms, enabling real-time data synchronization and production planning. Built with European quality standards and CE certification, it guarantees both durability and safety. By replacing traditional manual reel storage with automated solutions, this system helps manufacturers cut costs, boost productivity, and achieve Industry 4.0 smart factory goals.

Features of SMT Storage System

Fast Multi-Reel Handling

I.C.T ISS 2000 SMD Tower Intelligent 1
Unlike traditional storage systems that load one reel at a time, this machine supports batch handling of up to 33 reels. Operators can load or unload reels while performing other tasks, improving efficiency and saving significant labor hours in material preparation.

Reliable Reel Protection

I.C.T ISS 2000 SMD Tower Intelligent 2
The dedicated clamping platform is designed to secure reels during movement, preventing slipping or damage. This precision-engineered mechanism ensures consistent handling across reels of all sizes, safeguarding sensitive components while reducing waste caused by accidents.

Error-Free Barcode Management

I.C.T ISS 2000 SMD Tower Intelligent 3
With a built-in barcode scanner, the system reads and verifies all reel codes automatically during loading. This eliminates manual scanning mistakes, improves traceability, and accelerates receiving and shipping processes, ensuring higher warehouse accuracy and production reliability.

Specification

Specification	Value
Max Reel Sizes	7”, 13”, 15” (32mm & 44mm optional)
Max Reel Weight	2.0 kg
Batch Load/Unload Capacity	Up to 33 reels per cycle
Average Unload Time	~15 seconds
System Connection	Up to 99 machines with external server
Network	Ethernet LAN
Operating System	Windows 10 Pro
Display	LCD Touch Screen
Temperature Range	10 °C – 43 °C
Humidity Range	20% – 80% (with control module option)
Power Supply	Single phase 110/230V, 50/60Hz
Power Capacity	1.5 kW
Dimensions (Standard)	2715 × 1620 × 2450 mm
Dimensions (With Extension)	2715 × 1620 × 3200 mm
Weight	1200 kg (standard), +500 kg (extension)

Intelligent SMD Storage System Video

See how the SMT Intelligent Storage Rack Solutions for Warehouses transform material management. This video demonstrates the machine’s sleek design, loading process, and barcode scanning system. You’ll watch reels being stored, humidity protection in action, and real-time MES integration. The Intelligent SMD Storage System not only speeds up operations but also reduces errors, making it a must-have for modern SMT factories.

More SMT Machines

Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Printer	Applies solder paste with high precision.
Conveyor	Moves PCB smoothly between machines.
Pick and Place Machine	Places components accurately on PCB.
Reflow Oven	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loading

Printing Solder Paste

Place the component

Melts solder

AOI Inspection

X-ray Inspect

I.C.T Installation and Training Success

Our engineers install the system directly at customer factories and provide full training. This photo captures a moment after successful setup, with customers showing satisfaction and trust in our service.

Customer Feedback

Customers consistently praise our storage machines and SMT equipment. They highlight our excellent product quality, fast response to inquiries, and quick after-sales problem solving, making I.C.T a reliable partner.

Certified Quality Standards

All machines come with CE certification, ISO9001 compliance, and patented technologies. These guarantee long-term safety, consistent quality, and innovative design.

I.C.T Factory & Our Team

I.C.T is a global leader in SMT factory solutions, serving over 1600 customers worldwide. Since 2012, we have combined European quality with Chinese manufacturing strength. Our mission is to provide smart, efficient, and scalable equipment for electronics factories. With our “Global Resource, Local Service” principle, we ensure customers benefit from advanced global technology supported by responsive local teams.

Frequently Asked Questions

How many reels can be loaded at once?

It can batch-load up to 33 reels in a single cycle, allowing efficient setup for high-volume SMT production lines. The multi-reel capacity reduces operator handling time and supports quick changeovers for multi-device production, including small PCBs and complex assemblies. This capability is especially useful in electronics, automotive, and LED manufacturing, where rapid reel replacement ensures continuous operation. Combined with modular feeder racks, the loader enables parallel preparation of different component types, minimizing downtime and keeping high-mix, low-volume lines running smoothly.
Does it support different reel sizes?

Yes, the system accommodates standard 7”, 13”, and 15” reels and offers configurable settings to fit various tape widths and diameters. This flexibility allows factories to handle a wide range of SMD components, from small resistors and capacitors to larger connectors, without additional adapters. Multi-size support is crucial for high-mix production lines, multi-device SMT setups, and R&D prototyping environments, enabling seamless transitions between product types while maintaining precise feeder alignment and accurate component pick rates.
Can it connect with warehouse systems?

Yes, the reel loader integrates fully with MES and ERP systems, enabling real-time tracking of inventory, usage, and replenishment. This connectivity ensures that component data is synchronized across the production floor, reducing stockouts and improving traceability for high-volume and multi-device manufacturing. Integration allows automated alerts for low reels, batch tracking, and workflow optimization, which is particularly valuable in electronics, automotive, and medical device assembly, where strict inventory management ensures consistent production and compliance with quality standards.
How does it protect sensitive parts?

It includes an optional humidity and temperature control module to safeguard moisture-sensitive components such as 0201 resistors, ICs, and LEDs. By maintaining optimal storage conditions, the system prevents electrostatic discharge, oxidation, and moisture-induced defects, which are critical in high-precision SMT lines. This protection is particularly valuable in environments handling multi-device assemblies, fine-pitch components, or long-term storage scenarios, ensuring components remain compliant with JEDEC moisture sensitivity levels and ready for reliable placement in automated pick-and-place operations.
Is technical support provided globally?

Yes, I.C.T offers comprehensive global support including on-site installation, operator training, and long-term maintenance services. Engineers assist with initial setup, calibration, and MES/ERP integration to ensure smooth operation across multi-device SMT lines. Remote troubleshooting, spare-part delivery, and preventive maintenance programs further minimize downtime. This support guarantees that high-mix production lines, electronics labs, and automotive assembly floors can maintain consistent throughput, accurate reel handling, and reliable component storage worldwide, helping customers fully leverage the SMT reel loader for diverse manufacturing environments.

Additional information

Model	I.C.T ISS-2000
Max reel size (Depending on Configuration)	Reel height：8-44mm
Max reel weight	2.0 Kg
Max reel loading/unloading at once cycle	35 (Small Configuration) / 25 (Standard & Mixed Configuration) / 8 (Wide)
Max possible machines to connect	99 *External server PC is required for 4 or more machines connected.
Dimensions (Excluding tower signal)	Standard 271516202450mm With extension 271516203200mm
Weight	Standard 1200Kg Extension 500Kg