I.C.T First Article Inspection System ICT-FAI1095

SMT line (10) Loader + Printer + JUKI Pick and Place + Lyra Reflow Oven

SMT line (4) Hanwha Pick and Place + Lyra Reflow + AOI + Unloader

SMT Vision Inspection Equipment

I.C.T-FAI1095 | SMT First Article Inspection Machine

Max PCB Size: 350mm x 450mm
PCB Height: Up 25mm, Bottom 50mm
Accuracy: 0.05%
Test Frequency: 20Hz~300kHz
Average Detection Speed: 1 second/component
Component Angle Support: 0°, 90°, 180°, 270° and oblique angles

Description

SMT First Article Inspection Machine

The SMT First Article Inspection Machine is an advanced solution designed to simplify and speed up PCBA inspection. Using fully automatic flying probe technology and intelligent software, it quickly checks all components against the BOM without manual clamping or data entry. This boosts inspection speed up to five times compared to traditional methods, ensuring faster production changeovers and higher line utilization. The system automatically identifies incorrect, missing, or reversed components, providing real-time test data and clear PASS/FAIL results. It also generates detailed reports in Excel and PDF, including component images and PCBA information.

SMT First Article Inspection System Key Features

Fast Insert Detection

This insert detection system automatically identifies component position and orientation during inspection. It detects missing, repeated, or reversed parts without manual checking. The process is simplified using intelligent software that compares real component placement with BOM and coordinate data in real time. This speeds up inspection cycles while reducing human error.

Smart Bend Positioning

The bend positioning system supports flexible PCB handling, detecting and adjusting even slightly misaligned components. It ensures stable probe contact and precise measurement of electrical values. The system automatically records and compensates for board deformation, improving overall accuracy and reliability in inspection results.

Efficient Feeding Control

The feeding control system optimizes board loading and unloading, reducing setup times and boosting overall throughput. Its automatic alignment and secure clamping mechanisms handle different board thicknesses and dimensions. Combined with intelligent motion control, it guarantees stable operation and minimizes downtime.

Off-line First Article Inspection Machine: Video Showcase

Our video shows the powerful capabilities of the I.C.T SMT Offline First Article Inspection Machine, designed for precise manual PCBA testing. This advanced device ensures accuracy and reliability for your electronics production.

More SMT Machines

Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Printer	Applies solder paste with high precision.
Conveyor	Moves PCB smoothly between machines.
Pick and Place Machine	Places components accurately on PCB.
Reflow Oven	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loading

Printing Solder Paste

Place the component

Melts solder

AOI Inspection

X-ray Inspect

Customer Training & Support

We provide full on-site installation, testing, and operator training. The photo shows our engineers with satisfied customers after commissioning the machine.

Customer Reviews

Clients praise our SMT solutions for reliable quality and fast technical support. From quick response times to expert problem-solving, I.C.T consistently earns positive feedback worldwide.

Certified Quality Standards

Our equipment meets international quality standards and comes with CE certification, ISO9001 compliance, and patented design certifications, ensuring safety and reliability.

I.C.T Factory & Our Team

I.C.T is a global leader in electronics manufacturing equipment, providing full SMT factory solutions from soldering to inspection. We focus on innovation, quality, and customer satisfaction, helping electronics manufacturers improve productivity and reliability. With worldwide engineering support and local service centers, I.C.T delivers not just equipment but complete solutions tailored to your production needs.

Frequently Asked Questions

What is the difference between SMT First Article Inspection Machine and manual inspection?

It means the SMT First Article Inspection Machine replaces manual probe testing and manual data entry with fully automated inspection. This reduces human error and improves inspection speed by up to five times compared to traditional manual methods. By using CAD and BOM-based comparison, the SMT First Article Inspection system ensures consistent PCB validation in SMT production lines. It is especially useful in multi-device manufacturing environments such as automotive electronics, consumer PCB assembly, and industrial control boards where accuracy and speed are critical.
Can the SMT First Article Inspection Machine connect to MES systems?

Yes, the SMT First Article Inspection Machine supports MES and ERP system connectivity for real-time data exchange. It can automatically upload inspection results, defect logs, and production status for centralized monitoring. This helps manufacturers track quality across multiple SMT lines and improve process transparency. For best results, integration should be configured during installation to ensure smooth data mapping between the SMT First Article Inspection system and factory management platforms.
What PCB sizes does the SMT First Article Inspection Machine support?

Yes, the SMT First Article Inspection Machine supports PCBs up to 350mm × 450mm with component heights up to 50mm. This makes it suitable for a wide range of SMT applications, from compact consumer electronics to larger industrial control boards. Adjustable fixtures and flexible inspection programs allow stable testing across different board designs. In multi-device SMT environments, operators can quickly switch between PCB types without reconfiguring the entire system.
Does the SMT First Article Inspection Machine support flexible production lines?

Yes, the SMT First Article Inspection Machine is designed for high-mix, flexible SMT production environments with fast changeover capability. It supports reusable inspection programs, allowing operators to switch between different PCB models quickly. This reduces downtime in multi-device production lines such as LED manufacturing, automotive electronics, and smart device assembly. Engineers can optimize stored programs to ensure consistent inspection quality across different production batches.
What reports can the SMT First Article Inspection Machine generate?

Yes, the SMT First Article Inspection Machine can generate detailed inspection reports in Excel and PDF formats. These reports include component-level results, polarity checks, defect locations, and visual inspection images for full PCB traceability. This helps engineers perform quality analysis and production review in SMT manufacturing environments. In multi-device production lines, these reports support quality audits, customer documentation, and integration with MES or ERP systems for digital factory management.

Additional information

Model	I.C.T-FAI1095
PCB Size(mm)	M: 350mm*450mm
PCB Height	Up 25mm, Bottom 50mm
Detect Coverage Type	Data type: wrong BOM usage, repeated positions, missing definition of XY coordinates, multiple definitions; Circuit board: multiple pastes, missing parts, wrong parts, reverse, rollover, offset, rotation, etc.
Accuracy	0.05%
MES	with MES
Power Supply	AC220V 50/60HZ 1.5KW
Component Angle	Support 0°, 90°, 180°, 270° components and 45°, 135°, 225° and other oblique parts.

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