Description

Destacker Bare-Board LoaderOverview

The Destacker Bare-Board Loader is a key component for SMT production, designed to streamline the loading of bare PCBs. This advanced PCB stacker loader machine separates individual boards from a stack with precision, feeding them onto an edge belt conveyor. With a capacity for 400 PCBs (0.6mm thick), it ensures efficient, high-volume production. Built by I.C.T, it features a robust PLC control system and SMEMA compatibility, meeting CE and ISO standards. The Destacker Bare-Board Loader saves space, reduces labor costs, and enhances productivity, making it ideal for modern manufacturing facilities.

Top Features of Destacker Bare-Board Loader

Efficient Automatic PCB Destacker

The Automatic PCB Destacker feature ensures precise separation of bare PCBs from stacks, feeding them onto conveyors without magazine racks. This reduces labor and floor space needs, enhancing efficiency. With a cycle time of about 10 seconds, it supports high-speed production. Its CE-compliant design makes it a dependable choice for manufacturers aiming to optimize SMT line performance.

Robust PCB Board Destacker Design

The PCB Board Destacker is built with high-strength materials for durability in demanding SMT environments. Its compact structure saves workshop space while maintaining reliable operation. The PLC system provides precise control, and the tower light display offers clear status updates, making it an ideal solution for manufacturers prioritizing stability and efficiency in PCB handling.

Safe Automatic PCB Destacker Machine

The Automatic PCB Destacker Machine includes safety features like a door lock and automatic shutdown to protect operators and PCBs. Its anti-jamming design prevents board damage during destacking, ensuring consistent quality. With SMEMA compatibility, it connects seamlessly with other SMT equipment, offering a safe and efficient solution for high-volume production lines.

Specification

ModelPS-460 (Stacker)
PD-460 (Destacker)
Dimension (mm)503*889*1200
PCB Size (mm)50*50-460*460
PCB Capacity：400pcs (0.6mm Thick PCB)
Control System PLC
Power Supply 1 PH AC 220V 50/60Hz (Option: 110V to 380V)
Weight:220 Kg

Case Study Video: Destacker Bare-Board Loader

This video showcases the Destacker Bare-Board Loader in an SMT production line, highlighting its precise PCB separation and fast cycle time. Watch how it integrates with other equipment, saving space and boosting efficiency. The video demonstrates I.C.T’s commitment to reliable, high-quality solutions, showing the loader’s user-friendly design and robust performance in real-world manufacturing settings.

More SMT Line Machines

Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Printer	Applies solder paste with high precision.
Conveyor	Moves PCB smoothly between machines.
Pick and Place Machine	Places components accurately on PCB.
Reflow Oven	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loading

Printing Solder Paste

Place the component

Melts solder

AOI Inspection

X-ray Inspect

Customer Training and Setup-I.C.T’s Expert Installation Support

I.C.T provides hands-on training and setup for the Destacker Bare-Board Loader. Our experienced engineers visit client factories to install the equipment and train staff, ensuring smooth operation. Post-training photos with satisfied customers reflect our dedication to quality service, helping manufacturers achieve efficient and reliable SMT production with minimal downtime.

Customer Factory and Trusted Partnership 01 Product Factory Details

Customer Feedback-Trusted by SMT Manufacturers

Clients praise the Destacker Bare-Board Loader for its durable construction and efficient performance. They value I.C.T’s responsive pre-sales support and quick resolution of after-sales issues. Customers often highlight the loader’s precision and space-saving design, noting its significant impact on improving their SMT production quality and operational efficiency.

Good Feedback 02 Product Factory Details

Certifications-Certified for Quality and Safety

The Destacker Bare-Board Loader is certified with CE and ISO9001, ensuring compliance with global safety and quality standards. It includes RoHS-certified components and patented technology, reflecting I.C.T’s commitment to delivering safe, high-quality PCB stacker loader machines for SMT production environments.

I.C.T SMT Machine Certificate 01 Product Factory Details

About I.C.T Your Partner in SMT Solutions

I.C.T is a global leader in SMT equipment, offering innovative solutions like the Destacker Bare-Board Loader. With over 24 years of expertise, we provide reliable, high-quality machinery backed by ISO9001, ISO14001, CE, and RoHS certifications. Our focus on customer support and continuous improvement ensures manufacturers achieve efficient, high-quality SMT production with our advanced equipment.

I.C.T Factory and Team Product Factory Details

Frequently Asked Questions

What is the Destacker Bare-Board Loader used for?

A Destacker Bare-Board Loader is used to automatically separate stacked bare PCBs and feed them into an SMT production line one board at a time. This process eliminates manual loading, improves consistency, and reduces the risk of PCB damage caused by handling errors. The machine is commonly installed at the beginning of an SMT assembly line for consumer electronics, automotive electronics, LED products, and industrial control boards. For the best results, operators should adjust the separation settings according to PCB thickness and size to ensure stable, continuous board feeding.
How does the PCB Destacker improve efficiency?

A PCB Destacker improves production efficiency by automating the loading process and maintaining a continuous PCB supply to downstream SMT equipment. Instead of manually separating and feeding boards, the automatic PCB destacker performs these tasks with consistent speed and accuracy. This reduces labor requirements, minimizes production interruptions, and helps prevent handling-related defects. In high-volume manufacturing environments, automated board loading can significantly improve line utilization. To maximize efficiency, manufacturers should synchronize the destacker with conveyors and other SMT line equipment through standard communication interfaces.
Can the Automatic PCB Destacker handle various PCB sizes?

Yes, an Automatic PCB Destacker is designed to handle a wide range of PCB dimensions, typically from 50 × 50 mm up to 460 × 460 mm. Adjustable rail widths and programmable settings allow the machine to accommodate different product types without major mechanical changes. This flexibility makes it suitable for high-mix and multi-product manufacturing environments. Before switching to a new PCB model, operators should verify board thickness, width, and loading parameters. Proper adjustment ensures reliable separation and stable transport throughout the SMT production process.
Is the PCB Board Destacker safe for operators?

Yes, a PCB Board Destacker includes multiple safety features designed to protect both operators and equipment during daily production. Common protections include safety door interlocks, emergency stop buttons, sensor monitoring, and automatic shutdown functions when abnormal conditions are detected. These systems help prevent accidental access to moving mechanisms and reduce the risk of PCB jams or machine damage. For safe operation, operators should follow standard maintenance procedures and avoid bypassing safety devices. Regular inspections help ensure long-term reliability and workplace safety.
What support does I.C.T offer for the Automatic PCB Destacker Machine?

A complete Automatic PCB Destacker Machine solution typically includes installation assistance, operator training, technical guidance, and after-sales support. Proper training helps operators understand machine setup, PCB size adjustment, maintenance procedures, and troubleshooting methods. For factories launching a new SMT production line, support services can reduce startup time and improve equipment utilization. It is recommended to establish preventive maintenance schedules and keep critical spare parts available. Companies such as I.C.T also provide remote technical assistance and on-site support when required to ensure stable production performance.

Additional information

Model	PDS-460
Dimension(mm)	5038891200
PCB Size(mm)	5050-460460
PCB Thickness	0.6mm Min
PCB Capacity	400pcs(0.6mm Thick PCB)
Cycle Time	Approx.10Seonds or Specify
Control System	PLC
Power	Max 100 VA
Air Supply	4-6bar, 10ltr/Min Max
Transport Height	900±20mm（or Customer Specified）
PCB Direction	L to R or R to L
Communication	SMEMA for Both In & Out
Power Supply	1 PH AC 220V 50/60Hz (Option:110V to 380V)
Weight	220 Kg

I.C.T PDS-460 | Automatic PCB Board Destacker Machine