Automatic SMT Stencil Inspection Machine I.C.T-SG800
- Ultra-stable granite platform ensures accuracy and long-term stability
- High-speed non-contact grating ruler enables precise motion control
- Ring LED and coaxial bottom lighting for clear aperture imaging
- Supports comparative analysis with PCB and Gerber design files
- Detects aperture position, size, burrs, tension, and foreign objects
- Automated multi-point tension testing with ±1N.cm accuracy
- Handles stencil sizes up to 813 × 813 mm efficiently
Description
Stencil Inspection Machine Overview
This Stencil Inspection Machine is an intelligent system for detecting stencil defects and verifying quality before production. It analyzes aperture size, shape, position, and stencil tension, providing complete data to ensure consistency. With optional high-resolution optics, it can detect openings as small as 40 × 40 μm, making it suitable for advanced SMT processes. The system also integrates process analysis tools, including Gerber-to-stencil comparison and PCB physical scanning. By identifying risks early, this machine prevents costly rework and improves solder paste printing reliability. Designed for speed and precision, it is an essential part of modern stencil management and SMT quality assurance.
Key Features of the Stencil Inspection System
Multi-Level Detection Accuracy
The grouping and grading method applies different inspection parameters depending on stencil size and component type. This ensures both standard and high-precision components are measured with the right accuracy, improving defect detection and reducing false judgments.
Advanced Process Analysis
By comparing stencil data with PCB Gerber files and physical scans, the system helps engineers find mismatches in aperture design and positioning. This proactive analysis prevents solder bridging, insufficient printing, and other defects before they occur.
Comprehensive Tension Testing
Built-in high-precision tensiometers allow automatic testing of stencil tension at multiple points. With ±1N.cm accuracy, this ensures stencils remain within optimal tension ranges, maintaining printing quality across production cycles.
Specification
| Specification | Value |
|---|---|
| Field of View (FOV) | 16.9 × 13.9 mm (optional larger FOV) |
| Resolution | 6.9 μm/pixel (up to 2.3 μm optional) |
| Camera | 5M industrial camera (12M optional) |
| Lens | Custom double-sided telecentric lens |
| Lighting | LED ring + coaxial green light |
| Min. Detection Aperture | 80 × 80 μm (40 × 40 μm with upgrade) |
| Dimensional Accuracy | ±0.345 μm within FOV |
| Tension Detection Range | 0–50N, accuracy ±1N.cm |
| Detection Speed | 0.8–1.0 sec/FOV |
| Max Frame Size | 813 × 813 × 60 mm |
| Max Measurement Range | 600 × 600 mm |
| Thickness Measurement | Standard |
| Power Supply | AC 220V, single phase, 50/60 Hz, 1000VA |
| Machine Dimensions | 1250 × 1400 × 1625 mm |
| Machine Weight | 1300kg |
More SMT Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Installation and Training Success
Our engineers provide installation and operator training directly at customer factories. This photo captures a successful setup and training session, with customers showing clear satisfaction with I.C.T’s service.
Customer Feedback
Clients often praise our SMT Stencil Inspection Machine and other SMT solutions for their excellent quality, responsive pre-sale consultation, and fast after-sales support.
Certified Quality Standards
Each inspection system comes with CE certification, ISO9001 compliance, and patented design features, ensuring reliability, safety, and innovation.
I.C.T Factory & Our Team
I.C.T is a trusted global SMT solution provider, serving over 1600 clients worldwide. Since 2012, we have delivered high-quality, smart factory solutions ranging from stencil inspection to complete SMT lines. Our principle of “Global Resource, Local Service” ensures customers receive advanced technologies supported by professional local service teams.
Frequently Asked Questions
The system detects apertures as small as 40 × 40 μm using high-resolution optics and precise imaging. This capability ensures accurate inspection of fine-pitch SMT stencils, preventing solder paste bridging or insufficient deposition. Operators can rely on it for multi-device SMT production, including automotive, consumer electronics, and LED boards, maintaining consistent quality across high-mix lines in home labs, office assembly, or industrial SMT lines.
Additional information
| Model | I.C.T-SG800 |
|---|---|
| FOV | 16.9*13.9mm |
| Resolution | 6.90μm/pixel |
| Camera | 5M pixel intelligent digital industrial camera |
| Lens | 10M custom double-sided telecentric optical lens |
| Min detection opening | 80*80μm |
| Max frame size | 813*813*60mm |
| Max measurement range | 600*600mm |
| Weight | 1300KG |
| Dimension | 1250*1400*1625mm |
