High Precision Solder Paste Dispensing Machine I.C.T- HD330
- Linear motor drive for stable movement.
- Automatic height correction for board warpage.
- Non-contact laser detects 1um changes.
- High-speed spraying of viscous materials.
- Handles PCB sizes up to 250x330mm.
- X/Y repeatability precision at ±5μm.
- Maximum speed reaches 1500mm per second.
- I.C.T offers custom setup and training services.
Description
Solder Paste Dispensing Machine Overview
The Solder Paste Dispensing Machine works by placing exact amounts of solder paste on boards without stopping for checks. It uses vision systems to spot chip positions and heights, then adjusts paths and amounts. Dual cameras monitor underfill in real time and fix the next application based on feedback. This setup cuts errors in overlapping areas by calculating glue at those points.
In use, the Solder Paste Dispensing Machine fits high-precision tasks like small dot spraying with tight spacing. Its gantry structure keeps things steady during fast moves. Options include cleaning methods like air blow or vacuum, and electronic scales for material checks. The machine runs on a digital camera for picture processing at 0.03 seconds per point. It includes bad mark inspection and height measures for full control.
Key Features of Solder Paste Jet Dispensing Machine
Linear Motor Drive System
The Solder Paste Dispensing Machine has X and Y linear motors that control position with 3 sigma accuracy of ±5um at rest and ±3um while moving. This drive lets the machine hit speeds of 1500mm per second and accelerate at 1.5G. The load-type gantry adds stability for high-speed tasks without shakes. It ensures the Solder Paste Dispensing Machine stays precise during long runs. Custom platforms match customer needs, and the system handles various valves for glue or paste. Overall, this setup makes the jet dispensing machine reliable for micro-volume applications in electronics.
Vision Non-Stop Detection Feature
In the Solder Paste Dispensing Machine, vision non-stop checks up to 100 chips per second without pauses. It finds position and height shifts, then compensates for coating actions. Dual compensation adjusts paths and amounts, spotting overlaps to use less glue. Upper and lower cameras watch penetration under flipchips in real time and tweak the next fill. This keeps work flowing smoothly. The Solder Paste Dispensing Machine uses digital cameras for repeatability at ±1um. It fits tasks needing quick feedback like board mounting or LED assembly.
Automatic Warp Height Correction
The Solder Paste Dispensing Machine measures any three points on the PCB to figure plane height and auto-compensates needle position. Non-contact laser spots 1um warpage on the board. This stops errors from uneven surfaces during dispensing. It works with high-viscosity materials for clean sprays. The system includes options for height inspection and feedback. Users get precise results in semiconductor or hard drive jobs. The Solder Paste Dispensing Machine handles small dots with close spacing, making it useful for detailed electronics.
Configuration Options for Valves
Different valves suit various materials in the Solder Paste Dispensing Machine. Screw valves work for high-viscosity glue or solder paste, while jet valves handle flowing glues. The smallest dot for solder paste is 110um, good for ICs and BGAs. This choice lets users match needs for printing or spraying. The machine corrects cutting and welding errors automatically. It includes cleaning like vacuum or air blow to keep valves clear. Electronic scales check amounts with 0.1mg accuracy as an option.
Specification of Dispensing Solder Pastes
- Model: I.C.T- HD330
- Max PCB size: 5070~250330mm
- Drive: Linear motor
- Picture processing-digital camera -automaton: Repeatability ±1μm Precision MAX: 0.03sec/point
- Height measure system(Laser Type): Repeatability precision ±1μm 0.1sec/point
- Simply monitor: Dispensing area (OK/NG) S, Dispensing perimeter (OK/NG) S, Underfill permeation auto-monitor S,
- Bad mark inspection S, Height inspection
- AOI feedback: Picture processing feedback S, Height measure feedback
Solder Paste Jet Dispensing Machine Video
Watch this video on the Solder Paste Jet Dispensing Machine to see it in operation. The clip shows a multi-head setup that allows for placing solder paste in several spots at once. It highlights ultra-high speed movement as the machine shifts quickly between positions without delays. High-speed jetting appears, where paste shoots out precisely onto boards. The video includes 3D coating examples, showing how the machine covers uneven surfaces evenly. Results get magnified on screen to display clean, small dots and smooth applications. Text overlays point out features like accuracy and speed. The footage runs through a full process from setup to finished board, with close-ups on the jet action and final checks.
More Coating Line Machines
| Equipment | Description |
|---|---|
| Loader | Efficiently loads PCBs into the production line |
| SMT Glue Dispensing Machine | IPrecisely applies adhesive for secure PCB assembly |
| Conveyor | Smoothly transports PCBs through the coating process |
| PCB Vertical Curing Oven | Quickly cures coatings for vertical PCB stability |
| IR Curing Oven | Uses infrared heat for fast, even coating curing |
Rapidly hardens coatings with UV light exposure | |
| Unloader | Safely unloads finished PCBs from the line |
Customer Training and Satisfaction
Photos from customer sites show equipment assembly and testing by our team. I.C.T engineers visit to train staff on the Solder Paste Dispensing Machine. Group shots after sessions capture smiles and handshakes, showing satisfaction with the setup. These images highlight smooth starts and positive ties with our services.
Customer Reviews and Feedback
Customers often thank our engineers for clear answers before buying and quick fixes after. They say the quality of SMT tools like the Solder Paste Dispensing Machine holds up well in daily use. Feedback notes fast problem-solving keeps lines running without long stops.
Certifications and Quality Assurance
Each machine, including the Solder Paste Dispensing Machine, has a CE certificate for safety. We follow ISO9001 for quality control. Patents cover our designs in dispensing tech.
About I.C.T Company
.C.T provides full SMT factory setups with over 26 years of work in the field. We supply equipment, tech help, and services to customers around the world. Our team aids in building lines for items like LEDs, TVs, phones, and cars. We offer precise, low-cost choices with visits for setup and round-the-clock support. Partners include firms like Huawei, Foxconn, and Bosch. I.C.T seeks fair deals through steady tools like the Solder Paste Dispensing Machine.
Frequently Asked Questions
It supports PCBs from 50×70 mm up to 250×330 mm, covering a wide range of electronics production, from consumer devices to small-scale industrial boards. Adjustable rails and fixtures allow quick changeovers, making it suitable for home, office, or multi-device SMT lines. This flexibility ensures efficient handling of different PCB layouts without sacrificing dispensing accuracy.
Additional information
| Model | I.C.T- HD330 |
|---|---|
| PCB Size | 50*70~250*330mm |
| Weight | 850 Kg |
| Drive | Linear motor |
| X / Y repeatability precision- 3 sigma | ±5μm |
| X / Y max speed | 1500mm/sec |
| Acceleration | 1.5G |
| Heat unit(pre/main/after) | OPTION |
