I.C.T-MLS1200 | Manual LED Separator
- Triple circular blades deliver smooth, burr-free separation
- Adjustable cutting speed for various PCB materials and thicknesses
- Fine-tuning knobs allow precise blade positioning
- Emergency stop and directional controls ensure safe operation
- Capable of handling aluminum, FR4, and LED strip PCBs
- Heavy-duty frame ensures stability during high-speed cutting
- Supports pcb separator machine standards for global manufacturing
- Backed by I.C.T’s professional installation and training services
Description
High-Precision Manual LED Separator for PCB Cutting
The Manual LED Separator is designed for precision, efficiency, and durability in PCB and LED strip cutting applications. Built with advanced engineering, it ensures smooth V-groove separation without stressing or damaging sensitive components. With its triple circular blades and adjustable speed control, this machine delivers clean, consistent cuts while extending product life. Whether you are processing aluminum PCBs, FR4 boards, or LED strips, the machine is versatile enough to meet various production demands.
Unlike traditional cutting tools, the Manual LED Separator minimizes operational vibration, improving safety and reducing the risk of component defects. Operators can fine-tune cutting depth and blade position for optimal results. Combined with its robust frame and easy-to-operate design, it’s ideal for medium to large-scale LED assembly lines.
Key Features of the Manual LED Separator
Accurate V-Groove Separation
The PCB V-cutting Machine delivers precise cuts along V-grooves, maintaining a minimum distance of 0.3 mm from components. This ensures no damage to parts on densely populated FR4 boards. By reducing internal stress to under 180 uE, it prevents solder cracks. Adjustable settings allow the machine to handle various PCB thicknesses (0.3 to 5 mm) and V-groove depths, making it versatile for different production requirements with consistent, high-quality results.
Optimized Triple Blade Design
The separator features three high-precision circular blades arranged to distribute cutting force evenly. This design prevents bending and cracking, ensuring clean V-groove separation for LED strips and PCBs. The result is reduced component stress and an extended product lifespan.
Precision Blade Adjustment Control
Equipped with fine-tuning knobs, operators can easily adjust blade height and distance. This precision control ensures that every cut matches exact production specifications, making it ideal for diverse PCB materials and thicknesses.
Enhanced Safety Control Panel
The machine includes clearly labeled emergency stop and directional switches, allowing instant halts and safe directional changes. This safety integration minimizes operational risks and ensures smooth workflow transitions.
Variable Speed for Cutting Flexibility
A speed adjustment knob provides versatility in handling different PCB densities and materials. Operators can adapt cutting speed for maximum efficiency, whether working with standard fiberglass boards or heavier aluminum PCBs.
Specification
- Cutting Method: Triple circular blades
- Applicable Materials: Aluminum PCB, FR4 PCB, LED strips
- Cutting Speed: Adjustable, 0–500 mm/s
- Max PCB Thickness: 3.5 mm
- Power Supply: AC 220V / 50Hz
- Dimensions: 770 × 510 × 460 mm
- Weight: 55 kg
- Safety Features: Emergency stop, directional switches
Case Study Video
This video showcases the I.C.T Multi-Blades LED Separator in action, highlighting how its triple-blade configuration effortlessly handles PCB cutting tasks. You will see the smooth, burr-free results achieved on aluminum and fiberglass boards, as well as the stability of the machine during high-speed operation. The demonstration emphasizes easy blade adjustment, safety controls, and speed flexibility, proving why this equipment is a top choice for manufacturers looking to streamline production.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Factory Setup and Training
Our engineering team personally visited the customer’s factory for installation, fine-tuning, and staff training. The group photo after completion reflects the customer’s satisfaction and confidence in I.C.T’s professional service.
Customer Feedback
Customers frequently commend our SMT and PCB equipment for exceptional build quality, prompt pre-sales consultation, and rapid after-sales problem resolution, making I.C.T a trusted partner in electronics manufacturing.
Certifications and Achievements
Every unit comes with CE certification, ISO9001 compliance, and applicable patent certificates, ensuring global manufacturing standards are met.
I.C.T Factory & Our Team
I.C.T builds SMT tools for plants worldwide, with a focus on items like the Manual LED Separator for board cutting. Our group brings deep skills in this area. We supply full setups from start to end in production. From our base in China, we meet high marks like those in Europe. We give aid online or on-site. Our aim is to aid shops in better runs through smart plans and steady upgrades.
Frequently Asked Questions
Yes, it is designed to cut aluminum PCBs, FR4 boards, and LED strip panels with stable mechanical precision. The manual LED separator uses controlled blade force to avoid board deformation, making it suitable for LED lighting production, power modules, and general PCB assembly lines. It is widely used in small workshops, home labs, and SMT pilot production where flexibility and material compatibility are required.
Additional information
| Model | I.C.T-LS1200 I.C.T-LS2400 |
|---|---|
| Dimension | Host 380*290*380mm |
| Blade Number | 1 Group(Top 1pcs,Bottom 1pcs) |
| PCB Length | Unlimited |
| PCB Type | Aluminum Based Board,FR-4,Glass Fibre Board and PCB,LED, etc. |
| PCB Thickness | 0.2-5mm |
| Cutting Speed | 80, 120, 200, 400mm/S |
| Components Height | 2-30mm |
| Operation Type | Manual |
| Blade Customization | Available |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 230V) |
