LED Board Cutting Machine I.C.T-MLS1200
- Keeps boards stable to prevent damage.
- Allows manual speed changes for needs.
- Adjusts blades for different V-slot depths.
- Works with parts across V-slots safely.
- Reduces inner stress to avoid solder cracks.
- Handles unlimited board lengths.
- Processes 0.2 to 5 mm thick boards.
Description
LED Board Cutting Machine Overview
The I.C.T MLS1200 LED Board Cutting Machine helps separate printed circuit boards in LED production lines. This machine uses three groups of blades to cut along V-grooves without harming parts. It works on aluminum boards, FR-4, glass fiber, and LED strips. The LED Board Cutting Machine handles boards of any length and thicknesses from 0.2 to 5 mm. Users can set the cutting speed to 80, 120, 200, or 400 mm per second. It comes with a 1.2 meter platform, which makes it fit for longer boards in factory setups. This LED Board Cutting Machine reduces stress on boards during cuts, which helps avoid cracks in solder joints.
Blades last more than a year and are checked with laser tools for precision. The machine weighs 41 kg in total and uses standard power. It fits into SMT lines for steady work. With blade groups cutting in steps, the LED Board Cutting Machine makes short cuts each time. This way cuts internal force by 80 percent compared to single cuts. It prevents board bending, especially for aluminum types. The LED Board Cutting Machine has a host size of 325 by 380 by 334 mm and a platform of 1200 by 360 by 190 mm. It keeps parts safe up to 10 mm high and needs a 5 mm gap from V-grooves. This LED Board Cutting Machine supports manual use and custom blades.
Main Features of LED Board Cutting Machine
The I.C.T MLS1200 LED Board Cutting Machine offers a simple method to separate PCBs in LED making. It uses six circular blades in three groups. Each group cuts part of the board: first 40 percent, then next 40 percent, and last 20 percent. This step method makes the process smooth and lowers force on boards. The LED Board Cutting Machine suits aluminum and other materials, stopping bends or breaks.
It includes a 1.2 meter platform and allows fine-tuning of blades. Blades from Taiwan last long and can be sharpened. The machine checks blades to keep tips steady within 0.02 mm. This LED Board Cutting Machine can connect to longer lines if needed. It adjusts on X and Y axes for better cut accuracy. Overall, it helps factories with steady production and fewer issues.
Multi Blades LED Separator Design
The multi blades setup in the I.C.T MLS1200 uses three groups, with three on top and three below. This divides the cut into phases, starting with 40 percent, then another 40 percent, and finishing the rest. By making shorter cuts, it reduces inner force a lot compared to single cuts. This is key for aluminum boards that bend easily. The blades are made in Taiwan and checked with laser tools to keep tips steady within 0.02 mm. Users can sharpen them many times, which saves costs over time. The multi blades LED separator also allows adding platforms up to 2.4 meters. It handles unlimited board lengths and adjusts for widths. This design keeps the process stable and avoids poor cuts.
Led V-cut Process
The led v-cut in this machine focuses on safe separation along V-grooves. It keeps a 5 mm safety distance from grooves to parts. The machine works on boards from 0.2 to 5 mm thick and parts up to 10 mm high. Speeds range from 80 to 400 mm per second, set by hand. This led v-cut lowers stress to stop cracks in solder or parts. It fits aluminum, FR-4, glass fiber, and LED boards. Blades can be made custom for special needs. The host is compact at 325 by 380 by 334 mm, with a 1200 mm platform. Total weight is 41 kg, easy to place. Power is standard 220V, with options for others. This method makes led v-cut reliable for factory use each day.
Led PCB Cutting Adjustments
The led PCB cutting offers slight changes to top and bottom blades. You can tweak them for exact fits on different boards. This helps with various V-slot depths and board types. The machine blocks can be made custom for board widths. It adjusts on X and Y axes to improve cut accuracy. Blades last over a year and can be sharpened. The led PCB cutting runs manual but steady. It avoids dust or metal bits from cuts. This setup makes it good for LED production lines. The whole process stays stable with multi-phase cuts. Users find it simple to set and run. The led PCB cutting has light weight and small space needs.
PCB Boards Depaneling Machine Stability
The PCB Boards Depaneling Machine has a solid build to keep things steady during work. It uses multi blades to spread cut force. This stops boards from deforming, mainly aluminum ones. The machine checks all blades for precision. It handles many board types like FR-4 and LED. Operation is manual with speed choices. The PCB Boards Depaneling Machine includes a blade life of over one year. Platforms can extend for longer boards. It minimizes pressure inside boards. This leads to clean cuts without burrs. The PCB Boards Depaneling Machine fits small factories well.
Specification
- Cutting Method: Triple circular blades
- Applicable Materials: Aluminum PCB, FR4 PCB, LED strips
- Cutting Speed: Adjustable, 0–500 mm/s
- Max PCB Thickness: 3.5 mm
- Power Supply: AC 220V / 50Hz
- Dimensions: Host 325*380*334mm Platfor 1200*360*190mm
- Weight: 35 KG+ 6 KG
Case Study Video
Watch how the I.C.T MLS1200 LED Board Cutting Machine works in a real factory. The video shows the machine separating LED strips on aluminum boards. It starts with setup, then adjusts blades for V-grooves. The three blade groups cut in steps, showing smooth action without bends. Speed changes from 80 to 400 mm per second handle different thicknesses. Parts stay safe with the 5 mm gap. The clip includes close-ups of clean cuts and no damage. It ends with boards moving out ready for next steps. This video helps see why the SMT V-cut Machine suits LED production. It runs on standard power and takes little space. Viewers can learn quick setup and manual use.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Factory Setup and Training
These photos show I.C.T engineers at a customer’s factory. They assemble and test the LED Board Cutting Machine. After setup, they train staff on how to use and maintain it. The group photo at the end shows happy faces. It means the customer is pleased with the service and finds the machine easy to handle.
Customer Feedback
Customers often praise our engineers for quick fixes and clear answers. They like the quality of our SMT tools, including the LED Board Cutting Machine. Pre-sales talks help pick the right machine fast. After-sales support solves issues in no time. Many say our machines last long and work well every day.
Certifications and Achievements
We have CE certificates for each machine model. Our company holds ISO9001 for quality control. We also own patents for our equipment designs. These show our tools meet global rules and work safe.
I.C.T Factory & Our Team
I.C.T is a group that makes SMT machines for factories around the world. We provide full lines from start to end in production. Based in China, we aim for high standards like in Europe. Our team helps with setup, training, and fixes online or on site. We focus on steady tools that last. I.C.T keeps updating designs for better use. We serve many shops in electronics making.
Frequently Asked Questions
Yes, it supports aluminum-based PCBs, FR-4 boards, glass fiber boards, standard rigid PCBs, and LED strip panels. This wide material compatibility makes the LED board cutting machine suitable for LED lighting production, SMT assembly lines, and general electronics manufacturing. It is commonly used in both small workshop setups and high-volume industrial LED production environments where mixed material processing is required.
Additional information
| Model | I.C.T-MLS1200 |
|---|---|
| Dimension | Host 325*380*334mm |
| Blade Number | 3 Group(Top 3pcs,Bottom 3pcs) |
| PCB Length | Unlimited |
| PCB Type | Aluminum Based Board,FR-4,Glass Fibre Board and PCB,LED, etc. |
| PCB Thickness | 0.2-5mm |
| Cutting Speed | 80, 120, 200, 400mm/S |
| Components Height | 2-30mm |
| Operation Type | Manual |
| Blade Customization | Available |
| Power Supply | 1 PH AC 220V 50/60Hz (Option:110V to 230V) |
