I.C.T X-9200 3D X-ray inspection AXI of PCBs
- Fast Inspection Speed: Inspects PCBs quickly, boosting production efficiency.
- Advanced Algorithm: Uses CNN, OCR, and template matching for precision.
- Wide PCB Compatibility: Supports sizes from 5050mm to 650510mm
- I.C.T Expert Support: Comprehensive training and service for optimal use.
- Versatile Defect Detection: Identifies absent components, voids, and misalignments.
Description
Advanced 3D X-Ray Inspection AXI of PCBs
Our cutting-edge 3D X-ray inspection AXI of PCBs ensures top-quality control in PCB assembly. This advanced system detects hidden defects in complex circuit boards, such as solder joints, BGAs, and component misalignments, without damaging the board. Using high-resolution 3D imaging, it provides detailed insights into internal structures, ensuring reliability in industries like automotive, aerospace, and medical devices. With I.C.T’s state-of-the-art technology, manufacturers can achieve faster inspections, reduce costs, and maintain high standards. Trust our 3D X-ray inspection AXI of PCBs for precise, non-destructive testing that meets modern SMT production demands.
3D X-Ray Inspection Overview
Superior 3D Imaging Precision
The 3D X-ray machine delivers unmatched imaging clarity for PCB inspection. Using advanced algorithms like CNN and OCR, it captures detailed 2D and 3D images, detecting defects such as solder bridges and missing components. This non-destructive method ensures thorough analysis of complex PCBs, reducing the risk of failures. With a high-resolution 5M pixel camera, our 3D X-ray inspection AXI of PCBs ensures every detail is captured accurately, enhancing product reliability across industries.
Application:
SMT, BGA, CSP, LGA, POP, SIP, Flip Chip, LED, IGBT, Semiconductor, Packaging components, Battery, Electronic components, Automotive parts, LCMdisplay module, other special industries.
The SMT X-ray machine for PCBs is designed for high-speed, inline inspection in SMT production lines. It quickly scans large and complex PCBs, identifying issues like misaligned components or solder voids in real time. With a rated power of 380W and fast programming features, it maximizes throughput while maintaining accuracy. I.C.T’s system ensures seamless integration, making it ideal for high-volume manufacturing environments where quality and speed are critical.
Detection case:
Our X-ray inspection technology excels at finding hidden flaws in PCB assemblies. It detects issues like reversed components, foreign materials, and solder joint imperfections with precision. The system’s 15um resolution and advanced algorithms ensure no defect goes unnoticed. By offering detailed insights into internal structures, the 3D X-ray inspection AXI of PCBs helps manufacturers avoid costly rework and ensures high-quality outputs for critical applications.
Smooth Manual Joystick Control
The 3D X-9200 offers responsive and flexible joystick control for smooth navigation during inspections. Operators can easily move in 360 degrees, tilt the inspection stage, and zoom in on specific areas using real-time angle and speed adjustment. This feature allows engineers to view defects from multiple perspectives without repositioning the board manually. With built-in safety and motion control, the joystick system ensures both precision and ease of use, helping your team maintain high inspection efficiency across different PCB sizes.
With the CNC programming control feature, users can quickly create inspection routines for repeated use. It allows batch scanning of PCBs in fixed positions, with automatic measurements of length, width, bubble size, and void rate. The color simulation helps in analyzing the joints more clearly. This makes the X-9200 not only ideal for high-mix low-volume production but also suitable for mass inspection. The system is designed to minimize setup time while maximizing inspection accuracy.
Advanced HD X-ray Imaging System
The optional digital HD flat panel detector offers crystal-clear imaging with real-time correction and temperature monitoring. With 16-bit A/D conversion and 1648×1644 pixel resolution, it captures even the smallest defects. Operators can choose different gain modes based on the inspection task. This smart imaging system guarantees high-quality results for both research and production needs.
Specification of SMT X-ray Inspection Equipment
- Inspection Algorithm: CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
- Inspection Item: Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, etc. Other: NG tracking bar (optional), Control box (optional), Mixed material inspection, Panel inspection.
- Special Function: Automatic search of elements and quick programming.
- Resolution: 15um (38.4*28.8mm).
- Inspection Item: Component test, soldering test.
- Camera: 5M pixel intelligent digital industrial camera.
- PCB Size: I.C.T-V8: 5050~430330mm; I.C.T-V8XL: 5050~650510mm.
- Rated Power: 380W.
- Weight: I.C.T-V8: 500Kg; I.C.T-V8XL: 600Kg.
- Dimension: I.C.T-V8: 88011701350mm (excluding light); I.C.T-V8XL: 108014701370mm (excluding light).
X-Ray Inspection Case Study Video
Watch our case study video showcasing the 3D X-ray inspection AXI of PCBs in action. The video demonstrates how our X-ray inspection machine scans complex PCBs, revealing hidden defects like solder voids and misalignments in real time. See the system’s high-resolution imaging and fast processing in a live production setting. Learn how I.C.T’s technology ensures quality and reliability, helping manufacturers achieve flawless PCB assemblies with ease.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Engineer Training Success
Our engineers at I.C.T provide hands-on training and equipment setup at client facilities. After installing the 3D X-ray inspection AXI of PCBs, our team ensures smooth operation and trains staff for optimal use. A group photo with satisfied clients reflects their trust in our reliable service and high-quality equipment, ensuring seamless integration into their production lines.
Customer Praise for I.C.T
Clients consistently praise our 3D X-ray inspection AXI of PCBs for its outstanding quality and reliability. They value our engineers’ expertise, quick responses to pre-sales inquiries, and fast resolution of after-sales issues. Our SMT equipment, including the X-ray inspection machine, earns high marks for durability and performance, ensuring customer satisfaction across various industries.
I.C.T Certifications
Our 3D X-ray inspection AXI of PCBs is backed by CE certificates, ISO9001 compliance, and multiple equipment patents. These certifications ensure our systems meet global safety and quality standards, providing peace of mind for manufacturers. With I.C.T, you get reliable, certified equipment designed for precision and durability in demanding production environments.
About I.C.T Company
I.C.T is a leading provider of SMT solutions, specializing in high-quality equipment like the 3D X-ray inspection AXI of PCBs. With years of experience, we deliver innovative, reliable systems for industries worldwide, including automotive, medical, and aerospace. Our commitment to excellence, backed by expert support and certified technology, ensures manufacturers achieve top performance and quality in their production lines.
Frequently Asked Questions
A 3D X-ray inspection system for PCBs is a non-destructive inspection method that uses X-rays to examine internal structures that cannot be seen from the surface. Unlike visual inspection, 3D AXI (Automated X-ray Inspection) can analyze solder joints hidden beneath BGAs, QFNs, CSPs, and other advanced packages. This technology helps manufacturers verify assembly quality without cutting or damaging the board. For SMT production lines, 3D X-ray inspection is especially useful when inspecting multilayer PCBs, high-density assemblies, and products that require high reliability.
Additional information
| Model | X-9300 |
|---|---|
| X-Ray Tube | Transmissive Light Tube |
| SystemStructure | Magnification: 2500x |
