JUKI RS-1 | LED Soldering Pick and Place PCB Machinery

Discover the advanced capabilities of the LED Soldering Pick and Place PCB Machinery:

Places up to 47,000 components per hour.
Supports PCBs up to 650×560 mm.
Handles components from 0201 to 74mm.
I.C.T ensures expert installation and training.
Adaptive head optimizes placement efficiency.
Precise vision system enhances accuracy.
Flexible feeders support diverse components.
Automated checks improve production reliability.

Description

JUKI SMT Pick and Place Machine

The LED Soldering Pick and Place PCB Machinery ensures precise and efficient component placement for LED production. Designed for modern electronics assembly, it handles a wide range of components with high accuracy. Its advanced features simplify setup and reduce errors, making it ideal for high-volume manufacturing. I.C.T provides comprehensive support, ensuring smooth integration into your production line. This machine delivers reliable performance for LED soldering and PCB assembly needs.

Features of JUKI RS-1R Pick and Place Machine

Rapid Component Placement

The LED Soldering Pick and Place PCB Machinery achieves speeds of 47,000 components per hour. Its unique head design reduces travel distance, ensuring fast placement. This feature supports high-output LED production lines, maintaining precision across various component sizes. It minimizes downtime, making it a dependable choice for busy manufacturing environments.

Adaptive Head Technology

The innovative head adjusts automatically to component heights, optimizing placement speed. This reduces unnecessary movements, enhancing efficiency for LED soldering tasks. The LED Soldering Pick and Place PCB Machinery handles both small and large parts with ease, offering versatility for diverse production needs. It simplifies programming and boosts overall productivity.

JUKI RS-1R Feature

Precision Vision System

Equipped with a high-accuracy camera, the LED Soldering Pick and Place PCB Machinery ensures precise component alignment. It supports 360-degree recognition and multiple lighting options, handling complex parts like LEDs and ICs. This system reduces placement errors, ensuring consistent quality for intricate PCB designs in electronics manufacturing.

JUKI RS-1R Feature

Versatile Feeder Configuration

The LED Soldering Pick and Place PCB Machinery supports up to 112 feeders, accommodating a wide range of components. Its compact, lightweight feeders maintain high precision while allowing quick setup changes. This flexibility makes it ideal for varied LED production runs, ensuring efficient handling of different PCB layouts.

Specification of JUKI Pick and Place Machine

Mounting Speed:
– Optimum: 47,000CPH
– IPC9850: 31,000CPH

PCB Size
– 360*370mm – Single side
– 360*370mm – Double side
– 1200*370mm (LED) – Single side

Feeder Count
– 56 Feeder-112 *2 Feeder

Component height: 25㎜

Component size 0201*1 ～□74 ㎜ /150×50 ㎜

Machine Size
– 1,500×1,810×1,440 ㎜
– 1,800×1,810×1,440 ㎜
– 2,000×1,810×1,440 ㎜

Machine Weight : 1700 kg

JUKI Pick and Place Machine: Video Showcase

See the LED Soldering Pick and Place PCB Machinery in action with our I.C.T Advanced DIP Production Line video. It showcases a full SMT line, including the JUKI RS-1R, SPI, and AOI, ensuring precise LED component placement. The DIP line features the JUKI JM100 and selective soldering for automotive electronics, highlighting efficiency and quality.

More SMT Line Machines

Equipment	Description
Loader	Loads PCB into the production line automatically.
Auto Printer	Applies solder paste with high precision.
Conveyor	Moves PCB smoothly between machines.
Pick and Place Machine	Places components accurately on PCB.
Reflow Oven	Melts solder to bond components securely.
AOI Machine	Inspects PCB for defects automatically.
Unloader	Removes finished PCB from the line.

PCB Loader

Solder Paste Printer

SMD Pick and Place Machine

Reflow Oven

AOI Inspection

X-ray Inspect

I.C.T Training and Setup Success

I.C.T engineers deliver expert setup and training for the LED Soldering Pick and Place PCB Machinery at customer facilities. After installation, our team provides hands-on guidance to ensure smooth operation. A group photo with happy clients showcases their satisfaction with our reliable service and high-performance equipment, ensuring production success.

Customer Factory and Trusted Partnership 03 Product Factory Details

JUKI PCB Pick and Place Machine: Customer Reviews

Clients commend the LED Soldering Pick and Place PCB Machinery for its durability and precision. They appreciate I.C.T’s fast responses to inquiries and prompt after-sale support. Many note the machine’s consistent performance in LED production, making it a trusted choice. I.C.T’s dedication to quality service earns continuous positive feedback from customers.

Good Feedback 01 Product Factory Details

Quality Certifications

The LED Soldering Pick and Place PCB Machinery holds CE and ISO9001 certifications, ensuring safety and quality. It also includes multiple patent certificates, reflecting innovative design. These credentials highlight I.C.T’s commitment to providing advanced, reliable solutions for LED soldering and PCB assembly in electronics manufacturing.

I.C.T SMT Machine Certificate 01 Product Factory Details

About I.C.T Company

I.C.T is a trusted provider of SMT and DIP solutions, offering high-quality equipment like the LED Soldering Pick and Place PCB Machinery. With extensive experience, we provide complete support, from installation to training. Based in China, I.C.T delivers European-quality standards to global clients, ensuring efficient and reliable production lines for electronics manufacturing.

I.C.T Factory and Team Product Factory Details

Frequently Asked Questions

1. What machines are needed for LED PCB assembly?

An LED PCB assembly line typically includes a solder paste printer, SMT pick and place machine, reflow oven, inspection equipment, and PCB handling systems. These machines work together to print solder paste, place LED components, complete soldering, and verify assembly quality. The exact configuration depends on production volume and product type, such as LED bulbs, LED strips, display modules, or commercial lighting boards. For manufacturers planning a new LED production line, selecting equipment that matches future capacity requirements can reduce expansion costs and improve long-term efficiency.
2. Why are LED boards different from standard PCBs?

LED boards often require special handling because they can be longer, heavier, and more sensitive to thermal management requirements than standard PCBs. Many LED products use aluminum-core PCBs to improve heat dissipation and maintain lighting performance. This affects machine selection, conveyor support, and soldering process settings. Manufacturers should verify board dimensions, material type, and thermal requirements before choosing LED PCB machinery. Proper process control helps prevent warping, solder defects, and component alignment issues during high-volume LED assembly production.
3. How do pick and place machines improve LED manufacturing?

A pick and place machine improves LED manufacturing by automatically placing LEDs and electronic components with consistent spacing and orientation. Accurate placement is important because LED alignment directly affects product appearance, light distribution, and overall quality. Automated placement also reduces manual labor and improves production consistency across large batches. For LED strip lights, LED panels, and lighting modules, optimizing feeder layouts and placement programs can further increase productivity. High-speed SMT equipment helps manufacturers maintain quality while meeting growing production demands.
4. What soldering process is used for LED PCBs?

A reflow soldering process is commonly used for LED PCB assembly because it provides uniform heating and reliable solder joint formation. During reflow, the PCB passes through controlled heating zones that melt solder paste and permanently connect components to the board. Proper temperature profiling is especially important for LED products because excessive heat can affect LED performance and lifespan. Manufacturers should regularly verify thermal profiles and inspect solder joints. Combining reflow soldering with SPI and AOI inspection helps maintain stable quality throughout LED production.
5. How can manufacturers reduce defects in LED assembly?

Yes, LED assembly defects can be reduced through a combination of process control, inspection, and preventive maintenance. Common issues include LED misalignment, insufficient solder, polarity errors, and thermal damage. Using SPI systems to inspect solder paste and AOI systems to verify placement can detect problems before products move to final assembly. Regular machine calibration and operator training also improve consistency. For high-volume LED production, establishing standardized work procedures and monitoring quality data helps reduce rework and increase manufacturing yield.

Additional information

Board Size	Min. 50mm X 50mm
Component Specs	Component Height: 25mm Component Size: 0201*1 ～□74 ㎜ /150×50 ㎜
Placement Specs	Placement Speed : 31,000CPH (IPC9850) Placement Accuracy: ±35μｍ（Cpk≧1）
Component height	25 mm
Component size	0201*1 ～□74 ㎜ /150×50 ㎜
Placement speed	Optimum: 47,000CPH IPC9850: 31,000CPH
Placement accuracy	±35μｍ（Cpk≧1）
Feeder Input	max.112*2