I.C.T- AI-5146 | Find China High Level AOI Machine Manufacturers
- Fast Inspection Speed: Processes images in 0.23 seconds per FOV.
12M Pixel Camera: Captures detailed images for accurate detection.
Granite Platform Stability: Ensures consistent and reliable performance.
Programmable Lighting System: RGB+W LEDs enhance image clarity.
User-Friendly Programming: Simplifies setup with one-key batch support.
Description
Advanced AOI Machine Manufacturers Solution
The I.C.T AI-5146, crafted by leading AOI Machine Manufacturers, is a cutting-edge inspection tool for SMT production lines. Perfect for pre-reflow and post-reflow checks, it ensures flawless component placement and solder joints. Its AI-powered software simplifies programming, making it easy for global clients to set up quickly.
The machine detects defects like misalignment, insufficient solder, or contamination with high accuracy. Featuring a granite platform, it offers unmatched stability. The programmable RGB+W LED lighting and bilateral telecentric lens provide clear, low-distortion images for precise results. As trusted AOI Machine Manufacturers, I.C.T delivers centralized control and equipment interconnection for efficient production.
With a 12M pixel camera and a GR&R of less than 10% at 6 Sigma, this machine guarantees reliable inspections. Flexible configurations handle various PCB sizes, making it ideal for diverse manufacturing needs. Choose I.C.T’s AI-5146 from top AOI Machine Manufacturers for a smart, accurate, and efficient automated optical inspection solution.
Top Features of the AI-5146
Accurate 3D AOI Inspection
The I.C.T AI-5146, built by expert AOI Machine Manufacturers, delivers precise 3D AOI inspection. Its 12M pixel camera and bilateral telecentric lens capture clear images, spotting defects like misalignment or insufficient solder. With a GR&R below 10% at 6 Sigma and test deviation under ±0.25mm, it ensures reliable results. Advanced algorithms like CNN and OCR enhance defect detection, making this machine a top choice for manufacturers needing high-accuracy 3D AOI inspection for SMT production.
Advanced AOI Vision Technology
The AI-5146’s AOI vision, developed by leading AOI Machine Manufacturers, uses a programmable RGB+W LED lighting system for clear, low-distortion imaging. Paired with a bilateral telecentric lens, it offers a high depth of field, perfect for spotting issues like overturned components or contamination. The user-friendly interface and AI algorithms simplify programming, while remote debugging adds convenience. This AOI vision system ensures precise inspections, boosting efficiency in SMT production lines.
Efficient Automated Optical Inspection
As top AOI Machine Manufacturers, I.C.T equips the AI-5146 for fast automated optical inspection. It processes images at 0.23 seconds per FOV, handling PCBs up to 730x460mm. The granite platform ensures stability, reducing errors. Features like PCB warpage compensation and component position calibration enhance accuracy. This machine’s speed and reliability make it ideal for high-volume SMT manufacturing, ensuring consistent quality with minimal downtime.
Smart Manufacturing Features
The AI-5146, crafted by trusted AOI Machine Manufacturers, supports smart manufacturing with SPC alarms, LOG storage, and NG warning functions. Its centralized control and equipment interconnection streamline production. The machine’s AI-driven programming and remote debugging save time, while flexible configurations meet diverse inspection needs. From detecting skewed components to handling large PCBs, this system empowers manufacturers with efficient, traceable, and adaptable AOI systems.
Specification
- Inspection Algorithm: CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
- Inspection Item: Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, etc. Other: NG tracking bar(optional), Control box(optional), Mixed material inspection, Panel inspection.
- Special Function:Automatic search of elements and quick programming
- Resolution: 10um@40*30mm
- Inspection Speed: 0.23sec/FOV
- Camera: 12M pixel intelligent digital industrial camera
- Rail: Single rail
- PCB Size: 50*50mm~510*460mm
(Large board mode: Left to right: max 730*460mm
Right to left: max 640*460mm)
- Rated Power: 380W
- Weight: 750KG
- Dimension: L1015*W1086*H1539mm
Case Study Video
Our video showcases a European client producing computer power supplies. They purchased I.C.T’s full SMT and DIP production lines, including the JUKI RS-1R pick-and-place machine. The core component was the AI-5146 from leading AOI Machine Manufacturers, used for precise defect detection. The machine’s automated optical inspection boosted their yield rates, ensuring high-quality assemblies. The client praised its accuracy and ease of use, integrating it seamlessly into their production. This video highlights how I.C.T’s AOI systems elevate efficiency and quality for global manufacturers
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Client Training and Satisfaction
I.C.T engineers provide expert setup and training for the AI-5146 at client factories. After installing this machine from top AOI Machine Manufacturers, our team trained staff for smooth operation. The post-training group photo shows the client’s satisfaction with our service. From equipment assembly to hands-on guidance, I.C.T ensures clients maximize their AOI systems’ potential, delivering reliable results in SMT production
Customer Testimonials
Clients like I.C.T AOI Machine Manufacturers for their high-quality equipment and service. They praise our engineers for fast pre-sales answers and quick after-sales support. Many commend the AI-5146’s precision in 3D AOI inspection and its role in improving SMT production. From durable machines to exceptional customer care, I.C.T earns consistent praise for delivering reliable, efficient AOI systems that exceed expectations.
Certifications and Achievements
I.C.T, as leading AOI Machine Manufacturers, ensures the AI-5146 meets high standards with CE certification and ISO9001 compliance. Our machines are backed by multiple patents, guaranteeing innovative and reliable performance. These certifications provide confidence in our AOI systems, ensuring quality and safety for manufacturers worldwide
I.C.T Factory & Our Team
I.C.T, a top name among AOI Machine Manufacturers, specializes in advanced SMT solutions. Based in China, we provide innovative equipment like the AI-5146 to clients globally. Our focus on user-friendly designs, cutting-edge technology, and excellent service sets us apart. From installation to after-sales support, I.C.T ensures seamless integration of our AOI systems into your production line. Trust us to deliver reliable, efficient solutions that enhance your manufacturing process with world-class quality
Frequently Asked Questions
It means AOI machine manufacturers like I.C.T deliver highly reliable inspection performance with low false alarm rates and stable defect detection, such as in the AI-5146 AOI system. This ensures accurate identification of missing components, solder defects, and misalignment in aoi inspection machine workflows. It is especially important in multi-device SMT environments like automotive electronics and consumer PCB assembly. For best results, users should regularly update inspection libraries and verify calibration to maintain long-term stability.
Additional information
| Model | I.C.T SMT AOI AI-5146 / I.C.T SMT AOI AI-5146D |
|---|---|
| FOV | 15um@60*45mm, 10um@40*30mm / 15um@60*45mm |
| Camera | 5M pixel intelligent digital industrial camera(12M Optional) |
| Weight | 750Kg / 790Kg |
| PCB Thickness | 0.3 ~ 6.0mm |
| PCB Edge | 3.7mm |
| PCB Weight | Max:3Kg |
| Power | AC220 50/60Hz,5A |
| Rated power | 380W |
| Communication | SMEMA |
