the Advantages of First Article Inspection Machine
In PCB assembly line, the smt first article inspection process is a critical important step.
What is first article inspection for PCB?
Beginning of the SMT production line or changed, the first product to be processed is called the first article. A series of inspection on the first PCB Board produced is called SMT first article inspection. The inspection including measuring ( resistance, capacitance, inductance) component values, confirming component position, component polarity, component orientation, component presence or absence etc. )
The SMT first article inspection system in PCBA manufacturer is an effective measure to detect the problem as early as possible and prevent the occurrence of unqualified products in batch. Can check the placement machine program error (position, direction, polarity, more pieces, less pieces), FEEDER station installation error, material error and a series of errors.
First article inspection procedure：
What are the Advantages of using First Article Inspection Machine?
1.Save Labor
The traditional first article inspection requires two people, using the first article detector, one person can complete the test, saving labor costs.
2. Improve inspection efficiency
According to the test data comparison, the efficiency of using the SMT first article inspection detector is more than 3 times higher than manual verification, saving the time of waiting for the first piece confirmation when SMT is transferred to production, and greatly improving the activation of production line equipment.
3. Quality Guarantee
It can identify BOM usage errors/duplicats, multiple pieces, few pieces, reverse, wrong materials, etc., and display the detection data synchronously in real time, effectively preventing human errors and omissions. High reliability.
4. Automatic judgment system
There is no need to switch the measuring range or manually compare the measured values during the test of LCR bridge. The system automatically judges PASS and FAIL and gives audible and visual alarm.
5. Accurate and efficient
The device can obtain PCBA HD graphics, which can magnify the real object dozens of times, with screen printing and direction components, the system automatically for optical contrast detection. It can also support user permission definition to prevent misoperation.
6. Traceability
The real-time record of the test process cannot be modified, so the detection scene can be restored and easily traced. It can also support user permission definition to prevent misoperation.
7. Inspection Report
Automatically generate a complete inspection report, the report can be selected and output in Excel and PDF format, and equipped with component image, PCBA related information.
8. MES system: Interconnects with MES system
Purpose of first article inspection on PCB Assembly line is to increase the plant`s Return On Investment ( ROI )
I.C.T-FAI86M is a self-developed and produced flying probe first article inspection machine that uses a group of flying probes to automatically change the span and automatically test LCR components.
Intelligent SMT first article inspection system for SMT Factory.
Flying Probe System
The system automatically changes the span,only one set of probes is needed to automatically change the span according to the components and the automatic clamping test. It solves the problems of long detection time, high labor cost, incomplete detection coverage, high error probability, and difficulty in traceability.
High Precision Digital Bridge
The system uses the high-precision digital bridge to test the detection data of components and automatically judges PASS (correct) or FALL (wrong).
BOM Form Compatible With Various Formats
The software system independently developed by I.C.T is of powerful and flexible B0M form analysis function and can define different analysis rules according to the BOM form of different customers to be compatible with various BOM forms.
Optimum Route Algorithm Of the Detection Is Adopted
The software system independently developed by I.C.T is of powerful and flexible B0M form analysis function and can define different analysis rules according to the BOM form of different customers to be compatible with various BOM forms.
Flexible definition of user right
The software system independently developed by I.C.T is of powerful and flexible B0M form analysis function and can define different analysis rules according to the BOM form of different customers to be compatible with various BOM forms.
ERP and MES docking function
The software system independently developed by I.C.T is of powerful and flexible B0M form analysis function and can define different analysis rules according to the BOM form of different customers to be compatible with various BOM forms.
If you want to save labor, save time and improve ROI, it`s a better choice to use SMT first article inspection machine. Please contact us. There will be more Solution for you to choose.
I.C.T – Your Reliable Dearest Partner
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