I.C.T-SS540 | On-line Selective Wave Solder Machine

Description

I.C.T-SS540 | On-line Selective Wave Solder Machine

Enhancing Selective wave SolderMachine Introduction

• Online Modularity for Optimal Efficiency
  Featuring a 1 Spray + 1 Preheating + 1 Soldering configuration, the I.C.T SS540 Selective Wave Solder Machine enables parallel processing by effectively separating fluxing, preheating, and soldering operations. This innovative system accommodates up to two spray heads and up to five lower preheating elements with upper convection heating. Its adaptability makes it ideal for seamless integration with assembly stands and peripheral equipment, facilitating a connection to traceability systems for comprehensive process control.

• Tailored for High-End Electronics
  The I.C.T SS540 Selective Wave Solder Machine is specifically engineered for the precision soldering of through-hole components in sophisticated electronic applications. It finds its niche in demanding industries such as military electronics, automotive electronics, and switching power supply products, where elevated soldering reliability is paramount.

Advantages of Selective Wave Solder Machine

1. Precision in Motion:
   • PCB plate fixed, ensuring stability during the soldering process.
   • Dynamic spray and soldering platform movement for optimal coverage.
2. Elevated Soldering Quality:
   • Achieve high soldering quality, significantly improving the overall pass rate.
   • Utilize the Selective Solder Machine for precise and reliable soldering results.
3. Modular Design for Flexibility:
   • Modular SMEMA online transportation design supports flexible line formation.
   • Empower customers with the ability to customize production lines effortlessly.
4. Effortless Parameter Control:
   • Full PC control for seamless management of all soldering parameters.
   • Set and save parameters such as moving path, solder temperature, flux type, solder type, N2 temperature, etc.
   • Achieve the best traceability and effortlessly reproduce consistent soldering quality.
5. Automated Calibration Functions:
   • Auto wave height calibration function ensures stable wave height after each PCB, enhancing overall process stability.
   • Upgradeable with Mark positioning function for precise PCB mark point verification.
6. Innovative Motion Table Design:
   • Self-designed motion table with cast aluminum construction for lighter weight and rapid motion speed.
   • Employ Panasonic servo motor and driver for stable, low-noise movement with ballscrew and linear guide rail.
7. Enhanced Environmental Protection:
   • Dust-proof plate above the motion table prevents flux or solder from damaging the ball screw.
   • Select the German-originated jet valve for precise flux application with a solid content below 10%.
8. Efficient Flux Management:
   • Flux stocked by a pressure tank ensures stable pressure, unaffected by the flux volume.
   • Electromagnetic pump coil from a German-imported brand guarantees peak stability and reliability.
9. Premium Solder Pot Construction:
   • Solder pot made of titanium for leak-proof performance.
   • Robust cast iron heater outside the solder pot ensures quick and consistent heat-up.
10. Innovative Nitrogen (N2) System:
    • N2 online heating system ensures perfect wetting of solder and reduces solder dross.
11. Durable Conveyor System:
    • Stainless steel roller conveyor for durability, maintaining wear resistance over extended usage periods.

Embrace excellence in selective solder with a machine that embodies precision, flexibility, and reliability. Elevate your production standards with the advanced features of our Selective Wave Solder Machine.

Specification of Selective Wave Solder Machine

• PCB Size (with fixture) 120*60~500*500mm

• Flux System
  Flux Storage Tank: 1.5 L
  Flux Support: Flux Alarm, Automatic
  Spray Nozzle: Germany Jet Valve (Spot and line spraying) 1set
  Spray Nozzle Size: 130um (180, 210um Option)

• Preheating System
  Preheating Mode: Hot air and IR
  Preheating Area: L500mm*W500mm
  Preheating Zone: Top hot air: 2, Bottom IR: 1
  Preheating Temp.: Room Temperature~250℃
  Control Mode: PC+PLC

• Soldering System
  Solder Pot: Stainless steel + Japan SURF high temperature resistant and corrosion resistant process
  Wave Control: Electromagnetic pump (Sweden)
  Solder Pot Quantity: 1 set
  Solder Capacity: 11Kg
  Solder Pot Temperature: Room Temperature~300℃

• Transport System
  Transport Height: 900±20mm
  Transport Width: 60~500mm
  Width Adjustment: Auto

• Software System
  Operating System: Windows10
  Language: English, Chinese can be switched.
  Programming Mode: CCD fast online program. Offline program, Picture program

• Machine size: L1750*W1750*H1480mm
• Machine weight: Approx. 800 kg

Please Contact Us directly for more specifications of the I.C.T SS540 Selective Wave Solder Machine

Enhancing SMT Assembly Efficiency: Essential Equipment and Expert Support

The Selective Wave Solder Machine stands as a crucial element within the THT/ DIP Line, working hand in hand with other vital machinery like the Insert line, wave loader and unloader, selective wave soldering machine, automatic insertion machine and more. If these components seem unfamiliar, our dedicated team of I.C.T. engineers is readily available to offer their SMT expertise. Additionally, explore our extensive portfolio of case studies, highlighting successful client services. All our equipment proudly carries CE certification, ensuring compliance with rigorous European safety standards.Feel free to reach out for any inquiries or specific requirements – we’re here to help. Our aim is to establish clear and efficient communication while offering prompt assistance. Whether you seek guidance or equipment, the I.C.T team is dedicated to promptly meeting your needs. At I.C.T, we are committed to ensuring a seamless and efficient SMT assembly process for our valued clients.