I.C.T-V8 | High Level SMT AOI Optical Inspection Machine

Description

I.C.T-v8 SMT AOI Optical Inspection Machine

Designed for SMT pre-reflow and post-reflow inspection processes, our SMT AOI Optical Inspection Machine stands as a pinnacle of accuracy and efficiency in the electronics manufacturing industry.

Advantage for SMT AOI Optical Inspection Machine

1. Granite Platform for Unmatched Precision and Stability:
   Elevating machine performance to new heights, I.C.T SMT AOI Optical Inspection Machine is equipped with a robust granite platform. This feature not only enhances precision but also ensures unparalleled stability during the inspection process.
2. Programmable RGB+W LED Lighting Source:
   Revolutionize your inspection capabilities with I.C.T programmable RGB+W LED lighting source. This advanced feature provides customizable lighting scenarios, allowing for meticulous examination of components under various conditions. Achieve optimal clarity and accuracy in defect detection with this cutting-edge illumination technology.
3. Telecentric Lens with Constant Magnification and Low Distortion:
   The heart of I.C.T SMT AOI Optical Inspection Machine lies in its telecentric lens, meticulously engineered to maintain constant magnification and deliver minimal distortion. This ensures a reliable and distortion-free response to high component intricacies, allowing for precise inspection of even the most intricate solder joints and components.

   Features for SMT AOI Optical Inspection Machine

• Advanced Data Management:
  Streamline your production process with the LOG automatic collecting and storage function, ensuring efficient data management. Benefit from NG warning/alarm functions and the convenience of remote programming and debugging, enhancing the overall operability of the SMT AOI Optical Inspection Machine.
• Comprehensive Inspection Capability:
  SMT AOI Optical Inspection Machine boasts an extensive inspection repertoire, covering critical aspects such as insufficient solder, shorts, soldering hole issues, solder covering pins, contamination, misalignment, missing parts, skewed components, billboarding, side-mounted components, overturns, wrong parts, damage detection, floating components, polarity checks, pseudo soldering, empty solder, excessive glue, and more. Ensure thorough and accurate inspection of your assemblies.
• Statistical Process Control (SPC):
  Achieve unparalleled quality control with perfect SPC functionality. The AOI machine collects NG information offline and automatically generates a variety of production tables, offering valuable insights into the production process.
• Intuitive Control Center:
  Experience a mature control center function with a clear and user-friendly software interface. Navigate seamlessly through the system, ensuring ease of use and efficient operation.
• Exceptional Stability and Accuracy:
  Rely on the exceptional stability of our AOI machine, as demonstrated by a GR&R of less than 10% at 6 Sigma and a CPK exceeding 1.33. Benefit from test deviation accuracy of less than ±0.25mm, ensuring precise and reliable inspection results.
• Optimized Testing Environment:
  Enjoy enhanced testing conditions with a stationary conveyor and a moving camera during the inspection process, providing optimal stability and accuracy.
• PCB Warpage Compensation:
  Address potential challenges with PCB warpage through total Mark compensation calibration and component position frame compensation, ensuring accurate and reliable inspection results even in the presence of board irregularities.

Specifications

• Inspection Algorithm: CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
• Inspection Item: Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, etc. Other: NG tracking bar(optional), Control box(optional), Mixed material inspection, Panel inspection.
• Special Function:Automatic search of elements and quick programming

• Resolution: 15um(38.4*28.8mm)
• Inspection item: Component test, soldering test
• Camera: 5M pixel intelligent digital industrial camera
• PCB Size: I.C.T-V8: 50*50~430*330mm; I.C.T-V8XL:50*50~650*510mm

• Rated Power: 380W
• Weight: I.C.T-V8: 500Kg; I.C.T-V8XL: 600Kg
• Dimension: I.C.T-V8: 880*1170*1350mm(excluding the light)
  I.C.T-V8XL: 1080*1470*1370mm(excluding the light)

Enhancing SMT Assembly Efficiency: Essential Equipment and Expert Support

The PCB reflow soldering machine stands as a crucial element within the SMT assembly line, working hand in hand with other vital machinery like the Pick and Place machine, Loader & Unloader, Conveyor, Inspection Machine and more. If these components seem unfamiliar, our dedicated team of I.C.T. engineers is readily available to offer their SMT expertise. Additionally, explore our extensive portfolio of case studies, highlighting successful client services. All our equipment proudly carries CE certification, ensuring compliance with rigorous European safety standards.

Feel free to reach out for any inquiries or specific requirements – we’re here to help. Our aim is to establish clear and efficient communication while offering prompt assistance. Whether you seek guidance or equipment, the I.C.T team is dedicated to promptly meeting your needs. At I.C.T, we are committed to ensuring a seamless and efficient SMT assembly process for our valued clients.