In the ever-evolving realm of PCB assembly, a transformative journey unfolds with the advent of the Red Glue SMT Solution. Imagine a bespoke solution designed to dance effortlessly with the intricate demands of double-sided PCBA boards—a canvas where SMD components choreograph on one side, and through-hole components pirouette on the other. This groundbreaking approach not only bids farewell to the conventional shackles of solder paste and scorching reflow temperatures but also heralds an era of enhanced efficiency and fiscal prudence. Join us as we delve into the vibrant tapestry of innovation and cost-effectiveness woven by the Red Glue SMT Solution.
Red Glue SMT Solution Comprehensive SMT and DIP Production Line:
SMT Production Line in Red Glue SMT Solution:
- PCB Loader
- SMT Stencil Printer
- PCB Conveyor
- Pick and Place Machine
- PCB Conveyor
- Reflow Soldering Oven
- Cooling Conveyor
DIP Production Line in Red Glue SMT Solution:
- Radial Insertion Machine
- Axial Insertion Machine
- Odd Form Component Insertion Machine
- PCB Elevator
- Wave Loader
- Wave Soldering Machine
- Wave Unloader
- AOI machine
- NG/OK Unloader
Special processes related to Red Glue SMT Solution
SMT Stencil Printer:
Unlike conventional printers, this specialized unit applies Red Glue instead of solder paste. Red Glue is strategically applied between each component, effectively adhering them to the PCB. The stencil used in this process is customized for Red Glue application, deviating from the traditional solder paste steel mesh.
Pick and Place Machine:
The pick and place process remains standard, with components placed onto the PCB as usual.
Reflow Soldering Oven:
Given the lower curing temperature of Red Glue (around 100-120 degrees), reflow soldering does not necessitate the extremely high temperatures required for lead-free solder paste. For specific board types, an IR curing furnace can be considered, offering cost-effective curing.
A flip station is employed to invert the PCB, ensuring that the SMD components are now facing downwards.
Insertion Machines (Radial, Axial, Odd Form):
Three insertion machines handle vertical, horizontal, and odd form components, successfully placing through-hole components onto the PCB. For budget-conscious clients, a manual 9-meter insertion line is available for human-operated tasks.
During wave soldering, the high-temperature solder wave reaches the contact points of both SMD and through-hole components simultaneously, enabling concurrent soldering.
AOI (Automated Optical Inspection):
AOI systems are equipped to inspect both SMT and DIP components collectively, ensuring a comprehensive quality check.
This specialized solution is meticulously crafted for PCB Assembly (PCBA) needs, showcasing a harmonious blend of innovation and efficiency. If you find yourself in need of a customized SMT Solution, our dedicated engineering team is ready to assist. Rest assured, all our equipment adheres to European safety standards and holds CE certification. Coupled with our commitment to excellence, we provide top-notch services and maintenance support.
Let us be your partner in transforming ideas into reality. Contact our engineers today for a consultation tailored to your specific SMT needs.