I.C.T | X-Ray SMD Component Counting Machine
Key features of the X-Ray SMD Component Counting Machine:
- Counts four reels in 6-10 seconds.
- Handles 7-15 inch reel sizes.
- Achieves 99.99% counting accuracy.
- I.C.T provides hands-on training support.
- AI algorithms ensure precise counting.
- Automated material loading and unloading.
- MES/ERP sync for data management.
- Lead-alloy frame ensures safe operation.
Description
X-Ray SMD Component Counting Machine
The X-Ray SMD Component Counting Machine delivers fast, accurate counting for SMT inventory. Its X-ray imaging and AI algorithms ensure precise counts for various components, including 01005 SMDs. With seamless MES/ERP integration, it simplifies data management. I.C.T’s dedicated support ensures smooth setup, making this X-Ray SMD Component Counting Machine a reliable solution for manufacturers aiming to improve efficiency and inventory accuracy.
SMD X-Ray Counter Key Features
Work Process:
Detection Image:
AI intelligent algorithm counting results Image:
Precision X-Ray System
The X-Ray SMD Component Counting Machine uses advanced X-ray imaging to capture clear component images. Its AI algorithms deliver 99.99% accurate counts in 6-10 seconds for up to four reels. This system is perfect for manufacturers needing fast, error-free counting for SMDs and trays, ensuring efficient inventory management in high-volume SMT production lines.
Automated Material Handling
The X-Ray SMD Component Counting Machine features a mechanical gripper and conveyor for automated loading and unloading. It handles 7-15 inch reels with a 9-second cycle time. The ESD-safe platform and grating induction ensure smooth, error-free operation. This feature is ideal for manufacturers seeking reliable, automated component handling for SMT warehouse efficiency.
Seamless Data Integration
The X-Ray SMD Component Counting Machine connects with MES/ERP systems for real-time data updates. It automatically uploads counts to the cloud, reducing manual errors. The system generates new barcode labels for trays, streamlining inventory tracking. This feature suits manufacturers needing efficient, accurate data management for SMT production processes.
Easy-to-Use Interface
The X-Ray SMD Component Counting Machine offers a touch-screen interface with one-click operation. Its intuitive design simplifies setup and counting, minimizing training time. The GUI supports quick data review and cloud uploads, ensuring seamless operation. This feature is perfect for manufacturers seeking a user-friendly solution for precise SMT component counting.
Specifications of X-Ray SMD Component Counting
Accuracy: 99.99% for 01005 components.
Reel Size: 7-15 inches.
Reel Height: 5-80 mm.
X-Ray Tube: Sealed Micro-Focus, 80 kV, 56W.
Detector: TFT Industrial Dynamic FPD, 3072×3072 pixels.
Field of View: 427×427 mm.
Special Features: AI-optimized algorithms, MES/ERP integration, automatic barcode labeling.
Power Supply: AC220V, 50/60Hz, 2 kW.
Weight: Approx. 800 kg.
Dimensions: 1000x1500x2000 mm.
X-Ray SMD Chip Counter: Video Showcase
Watch our video, How to Use an SMD X-Ray Counter SMD Counting System for Accurate Component Counting. It showcases the X-Ray SMD Component Counting Machine’s fast, accurate counting of SMT components using X-ray imaging. The video highlights automated handling, AI precision, and MES integration for efficient inventory management. I.C.T’s expert setup ensures reliable performance.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Customer Training and Support
Our engineers at I.C.T provide hands-on training at customer factories. After assembling and debugging the Best Pick and Place Machine, we ensure clients understand its operation. Group photos with satisfied customers reflect their trust in our service. This commitment to support helps businesses maximize the machine’s potential and maintain smooth operations.
X-Ray Counter Machine: Customer Feedback
Customers praise the X-Ray SMD Component Counting Machine for its speed and precision. They value I.C.T’s quick pre-sale responses and fast after-sale support. Many commend its reliable counting and durable design, making it a preferred choice. I.C.T’s focus on quality earns ongoing positive reviews from global SMT manufacturers.
Industry-Recognized Certifications
The X-Ray SMD Component Counting Machine holds CE, ISO9001, and AERB certifications, ensuring safety and quality. It also includes patent certificates, showcasing innovative design. These credentials reflect I.C.T’s commitment to providing safe, reliable solutions for SMT manufacturing, meeting global standards.
About I.C.T Company
I.C.T is a leading provider of SMT and DIP assembly solutions, specializing in equipment like the X-Ray SMD Component Counting Machine. With over 22 years of experience, we offer end-to-end support, from setup to training. Based in China, I.C.T delivers European-quality standards, ensuring efficient, dependable production lines for electronics manufacturers worldwide.
Frequently Asked Questions
The X-Ray SMD component counting machine supports standard JEDEC trays and Matrix trays commonly used in SMT manufacturing and electronics warehouse systems. This allows accurate counting of ICs, chips, and packaged components in multi-device production environments. It is widely used in SMT factories, PCB assembly lines, and inventory control rooms where different tray formats must be processed efficiently for real-time stock verification and production planning accuracy.
Additional information
| Model | I.C.T XC-3100 |
|---|---|
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Image Capture Method | Flat panel digital imaging |
| Accuracy | 99.99% (0201) |
| Detectable Minimum Part Size | 01005 |
| Dimension | 3008*1490*1944mm |
