I.C.T-5151 | SMT High Level PCB stencil printer

Description

I.C.T-5151 ｜PCB stencil printer Key Features

• High precision PCB stencil printer with ±0.01mm repeated positioning accuracy and 0.025mm printing accuracy.
• Supports glue printing, enhancing efficiency, quality, and reducing production costs.
• Features automatic PCB calibration, adjustable squeegee pressure, and automatic stencil cleaning.
• Programmable motor controls allow flexible separation methods.
• Multi-functional PCB positioning system ensures precise alignment.
• Programmable PCB lifting platform adjusts the PCB to the correct height.
• Utilizes a company-developed print head with automatic pressure adjustment for ideal paste formation.
• Suitable for various PCB types: LCD TV, STB, LED, vehicle electronics, and more.
• Complies with SMEMA standards.

Specification:

• High-speed solder printing capability: 7 sec/cycle by standard printing under optimum condition, including board transfer time, cleaning and printing.
• Printing accuracy：±0.01mm

• PCB Size(mm): 50*50 ~ 400*340
• Frame Size(mm): 470*370 ~ 737*737
• PCB Thickness: 0.4~6mm

• Transport Height: 900±20mm
• Transport Speed: Max 1500mm/s
• Transport Direction: Left-Right (Option: Right-Left)
• Dimension(mm): 1220*1355*1500
• Weight：Approx:1250kg

• Options include e.g.:
  -Solder paste auto addition function
  -Anti-impact system of support block
  -Temperature and humidity detection function
  -PCB flexible automatic clamping system
  -Stencil opening detection function

Core System & Function:

• Print Sytem: The PCB stencil printer features an arch bridge suspension-type direct connection squeegee structure. This innovative design incorporates two high-precision stepping motors for independent control, ensuring precise and consistent pressure. The double-sided slide positioning rails maintain squeegee accuracy and stability both pre and post-operation.
• Transport System: The PCB stencil printer’s distinctive belt conveyor system efficiently prevents PCB jams. Precise motor control manages speed and accurate stop positions. Flexible PCB entry and exit directions enhance usability. Utilizing side clamps and vacuum, this printer effectively secures the PCB for seamless contact with the stencil, ensuring precise printing.
• Vision System: PCB stencil printer with uniform, bright coaxial light source. Equipped with an advanced up-and-down matching system and adjustable full-range light source for identifying various marks. Ideal for tin plating, copper plating, tin spraying, FPC, and diverse PCB types, ensuring exceptional accuracy.
• Cleaning System: PCB stencil printer with versatile cleaning options: dry, wet, and vacuum, including manual cleaning. Separately designed CCD and cleaning parts ensure efficient maintenance. Boasts a unique top-to-bottom spray cleaning system for even coverage. Software-controlled alcohol and paper consumption saves on consumables. Equipped with a special exhaust motor for powerful and effective vacuuming.
• 2D Inspection System: Quality assurance is paramount, and our printer rises to the challenge with integrated 2D SPI. Real-time monitoring and correction of solder paste deposition minimize defects and rework.
• Industry 4.0 and MES: This PCB stencil printer seamlessly integrates with Manufacturing Execution Systems (MES). This connectivity empowers you to monitor and control the production process in real-time, optimizing efficiency and reducing downtime.

Enhancing SMT Assembly Efficiency: Essential Equipment and Expert Support

The PCB stencil printer stands as a crucial element within the SMT assembly line, working hand in hand with other vital machinery like the Pick and Place machine, Reflow Oven, Loader & Unloader, Conveyor, and more. If these components seem unfamiliar, our dedicated team of I.C.T. engineers is readily available to offer their SMT expertise. Additionally, explore our extensive portfolio of case studies, highlighting successful client services. All our equipment proudly carries CE certification, ensuring compliance with rigorous European safety standards.

For any inquiries or specific needs, don’t hesitate to Contact us. Our goal is to establish seamless communication and provide swift assistance. Whether you’re in search of guidance or equipment, I.C.T team is here to cater to your requirements promptly. At I.C.T, we’re committed to facilitating a smooth and efficient SMT assembly process for our valued clients.