I.C.T-1500 Automatic Stencil Printers for LED

Description

I.C.T-1500 ｜Automatic Stencil Printers Key Features

The automatic stencil printers are designed for high-precision and efficient PCB printing, particularly for LED applications.

• High Precision Printing: Achieves ±0.01mm repeated positioning accuracy and 0.025mm printing accuracy, ensuring flawless results in every print cycle.
• Glue Printing Support: Enhances production efficiency, improves product quality, and reduces overall costs through support for glue printing.
• Automatic PCB Calibration & Stencil Cleaning: Features automatic PCB calibration for accurate alignment, adjustable squeegee pressure, and automatic stencil cleaning to maintain optimal performance.
• Programmable Motor Controls: Allows for flexible separation methods, offering greater control and versatility in the printing process.
• Multi-functional PCB Positioning System: Ensures precise alignment of the PCB, resulting in accurate and consistent solder paste or glue deposition.
• Adjustable PCB Lifting Platform: The programmable lifting platform adjusts the PCB to the correct height, enhancing print accuracy.
• Advanced Print Head Design: Utilizes a company-developed print head with automatic pressure adjustment to create the ideal paste or glue formation for each application.
• Versatile Compatibility: Ideal for various PCB types, including those used in LCD TVs, STBs, LEDs, vehicle electronics, and more.
• SMEMA Compliance: Fully compliant with SMEMA standards, allowing seamless integration into automated production lines.

The I.C.T-1500 LED stencil printers offer precision, flexibility, and reliability for high-demand PCB printing, particularly in the LED manufacturing industry.

Specification Of automatic stencil printers:

• High-speed solder printing capability: 7 sec/cycle by standard printing under optimum condition, including board transfer time, cleaning and printing.
• Printing accuracy：±0.01mm

• PCB Size(mm): 50*50 ~ 400*340
• Frame Size(mm): 470*370 ~ 737*737
• PCB Thickness: 0.4~6mm

• Transport Height: 900±20mm
• Transport Speed: Max 1500mm/s
• Transport Direction: Left-Right (Option: Right-Left)
• Dimension(mm): 1220*1355*1500
• Weight：Approx:1250kg

• Options include e.g.:
  -Solder paste auto addition function
  -Anti-impact system of support block
  -Temperature and humidity detection function
  -PCB flexible automatic clamping system
  -Stencil opening detection function

Core System & Function:

• Print System: This stencil printer custom features an arch bridge suspension-type direct connection squeegee structure, equipped with two high-precision stepping motors for independent pressure control. Double-sided slide positioning rails ensure squeegee stability and accuracy during both pre- and post-operation stages.
• Transport System: The belt conveyor system prevents PCB jams, while precise motor control manages speed and ensures accurate stop positions. Flexible PCB entry and exit directions enhance usability. Side clamps and vacuum technology securely hold the PCB in place, guaranteeing precise contact with the stencil for accurate printing.
• Vision System: Featuring a uniform bright coaxial light source and an advanced up-and-down matching system, this solder paste printer can identify various marks, making it ideal for tin plating, copper plating, tin spraying, FPC, and a range of other PCB types. This ensures exceptional accuracy in all applications.
• Cleaning System: Offers versatile cleaning modes—dry, wet, and vacuum, along with manual options. The separate CCD and cleaning components make maintenance efficient. A top-to-bottom spray cleaning system provides even coverage, while software-controlled alcohol and paper consumption helps save on consumables. The powerful exhaust motor ensures effective vacuuming.
• 2D Inspection System: The integrated 2D SPI provides real-time monitoring and correction of solder paste deposition, reducing defects and minimizing rework.
• Industry 4.0 & MES Compatibility: Seamlessly integrates with Manufacturing Execution Systems (MES), allowing real-time monitoring and control of production processes to optimize efficiency and reduce downtime.The SMT solder paste printer offers industry-leading precision, reliability, and integration for a wide range of PCB applications, ensuring efficient and defect-free production.

Enhancing SMT Assembly Efficiency: Essential Equipment and Expert Support

The automatic stencil printers stands as a crucial element within the SMT assembly line, working hand in hand with other vital machinery like the Pick and Place machine, Reflow Oven, Loader & Unloader, Conveyor, and more. If these components seem unfamiliar, our dedicated team of I.C.T. engineers is readily available to offer their SMT expertise. Additionally, explore our extensive portfolio of case studies, highlighting successful client services. All our equipment proudly carries CE certification, ensuring compliance with rigorous European safety standards.

For any inquiries or specific needs, don’t hesitate to Contact us. Our goal is to establish seamless communication and provide swift assistance. Whether you’re in search of guidance or equipment, I.C.T team is here to cater to your requirements promptly. At I.C.T, we’re committed to facilitating a smooth and efficient SMT assembly process for our valued clients.