I.C.T-1200 SMD High Precision Solder Printer

Description

I.C.T-1200 ｜smd high precision solder printer Key Features

The SMD high precision solder printers delivers high precision and efficiency, making it an excellent choice for modern SMT manufacturing.

• High Precision Printing: Achieves ±0.01mm repeated positioning accuracy and 0.025mm printing accuracy, ensuring consistently high-quality solder paste application.
• Glue Printing Capability: Supports glue printing, improving production efficiency, enhancing product quality, and reducing overall costs.
• Automatic PCB Calibration & Stencil Cleaning: Features automatic PCB calibration for precise alignment, adjustable squeegee pressure, and automatic stencil cleaning to streamline the printing process.
• Programmable Motor Controls: Enables flexible separation methods for enhanced process control and optimized performance.
• Multi-functional PCB Positioning System: Ensures accurate PCB alignment for perfect solder paste placement.
• Adjustable PCB Lifting Platform: The programmable PCB lifting platform adjusts the PCB to the correct height for optimal printing conditions.
• Advanced Print Head Design: The company-developed print head with automatic pressure adjustment ensures ideal paste formation for various PCB applications.
• Versatile PCB Compatibility: Suitable for different PCB types such as LCD TVs, STBs, LEDs, and vehicle electronics.
• SMEMA Compliant: Fully complies with SMEMA standards, allowing for seamless integration into existing production lines.

Specification of smd high precision solder printer:

• High-speed SMT solder printing machine capability: 7 sec/cycle by standard printing under optimum condition, including board transfer time, cleaning and printing.
• Printing accuracy：±0.01mm

• PCB Size(mm): 50*50 ~ 400*340
• Frame Size(mm): 470*370 ~ 737*737
• PCB Thickness: 0.4~6mm

• Transport Height: 900±20mm
• Transport Speed: Max 1500mm/s
• Transport Direction: Left-Right (Option: Right-Left)
• Dimension(mm): 1220*1355*1500
• Weight：Approx:1250kg

• Options include e.g.:
  -Solder paste auto addition function
  -Anti-impact system of support block
  -Temperature and humidity detection function
  -PCB flexible automatic clamping system
  -Stencil opening detection function

Core System & Function:

• Print System: This  SMD high precision solder printersten features an arch bridge suspension-type direct connection squeegee structure, equipped with two high-precision stepping motors for independent pressure control. Double-sided slide positioning rails ensure squeegee stability and accuracy during both pre- and post-operation stages.
• Transport System: The belt conveyor system prevents PCB jams, while precise motor control manages speed and ensures accurate stop positions. Flexible PCB entry and exit directions enhance usability. Side clamps and vacuum technology securely hold the PCB in place, guaranteeing precise contact with the stencil for accurate printing.
• Vision System: Featuring a uniform bright coaxial light source and an advanced up-and-down matching system, this solder paste printer can identify various marks, making it ideal for tin plating, copper plating, tin spraying, FPC, and a range of other PCB types. This ensures exceptional accuracy in all applications.
• Cleaning System: Offers versatile cleaning modes—dry, wet, and vacuum, along with manual options. The separate CCD and cleaning components make maintenance efficient. A top-to-bottom spray cleaning system provides even coverage, while software-controlled alcohol and paper consumption helps save on consumables. The powerful exhaust motor ensures effective vacuuming.
• 2D Inspection System: The integrated 2D SPI provides real-time monitoring and correction of solder paste deposition, reducing defects and minimizing rework.
• Industry 4.0 & MES Compatibility: Seamlessly integrates with Manufacturing Execution Systems (MES), allowing real-time monitoring and control of production processes to optimize efficiency and reduce downtime.The SMT solder paste printer offers industry-leading precision, reliability, and integration for a wide range of PCB applications, ensuring efficient and defect-free production.

Enhancing SMT Assembly Efficiency: Essential Equipment and Expert Support

The smd high precision solder printer as a crucial element within the SMT assembly line, working hand in hand with other vital machinery like the Pick and Place machine, Reflow Oven, Loader & Unloader, Conveyor, and more. If these components seem unfamiliar, our dedicated team of I.C.T. engineers is readily available to offer their SMT expertise. Additionally, explore our extensive portfolio of case studies, highlighting successful client services. All our equipment proudly carries CE certification, ensuring compliance with rigorous European safety standards.

For any inquiries or specific needs, don’t hesitate to Contact us. Our goal is to establish seamless communication and provide swift assistance. Whether you’re in search of guidance or equipment, I.C.T team is here to cater to your requirements promptly. At I.C.T, we’re committed to facilitating a smooth and efficient SMT assembly process for our valued clients.