I.C.T AI-4026 | Online DIP AOI machine

Description

I.C.T AI-4026 DIP AOI machine

I.C.T AI-4026, a cutting-edge DIP AOI machine designed to enhance assembly line efficiency. This advanced equipment, specifically engineered for the inspection of Dual In-line Package (DIP) components, offers versatile placement options. It can be seamlessly integrated into manual plug-in lines or positioned atop wave soldering machines. After the PCBA components are manually inserted, the AI-4026 utilizes its internal AI capabilities and CCD technology to swiftly capture and identify any anomalies in the assembled boards. This innovative solution is particularly valuable in detecting common human errors due to fatigue during manual insertion, such as material misplacement. By identifying issues before the soldering process, the AI-4026 ensures a streamlined production process, mitigating potential challenges that may arise post-soldering.

Feature for On-line DIP AOI machine

1. Versatile DIP AOI Solution:
   • Performs online inspection for DIP components before the wave soldering process.
   • Allows for efficient examination of color ring resistors, capacitors, diodes, sockets, and more.
2. Reliable Defect Detection:
   • Detects various defects such as wrong parts, missing elements, and reverse polarity in DIP components.
   • High inspection accuracy with a low false alarm rate.
3. Flexible Integration:
   • Seamless integration into the production line without the need for line changes.
   • Easily spans across the line without disruption.
4. User-Friendly Interface:
   • Streamlined programming flow with a simple interface.
   • Supports batch modification of parameters with a one-key function.
5. Centralized Control and Connectivity:
   • Centralized control for multiple equipment.
   • Enables interconnection between different devices.
6. Continuous Inspection:
   • Allows real-time inspection without interrupting the board’s progress on the production line.
   • Quickly locates defects to maintain control over the production process.
7. Adjustable and Portable:
   • Easy to move with adjustable height and width features.
   • Adaptable to varying PCBA dimensions, supporting a maximum of 400300mm (12MP) or 520380mm (31MP).
8. Data Traceability and Enhanced Features:
   • Provides traceable data with support for SPC alarms.
   • Features automatic LOG collection and storage, NG warning/alarm functions, and remote programming/debugging capabilities.

Specification

• Inspection Algorithm: CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
• Inspection Item: Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, etc. Other: NG tracking bar(optional), Control box(optional), Mixed material inspection, Panel inspection.
• Special Function:Automatic search of elements and quick programming

• Resolution: 75μm
• FOV: 400*300mm
• Camera: 20M
• PCB Size: 50*50mm~400*300mm
• Rated Power: 200W
• Weight: 100KG
• Dimension: L715*W790~1210*H1315~1700mm

Enhancing SMT Assembly Efficiency: Essential Equipment and Expert Support

The PCB reflow soldering machine stands as a crucial element within the SMT assembly line, working hand in hand with other vital machinery like the Pick and Place machine, Loader & Unloader, Conveyor, Inspection Machine and more. If these components seem unfamiliar, our dedicated team of I.C.T. engineers is readily available to offer their SMT expertise. Additionally, explore our extensive portfolio of case studies, highlighting successful client services. All our equipment proudly carries CE certification, ensuring compliance with rigorous European safety standards.Feel free to reach out for any inquiries or specific requirements – we’re here to help. Our aim is to establish clear and efficient communication while offering prompt assistance. Whether you seek guidance or equipment, the I.C.T team is dedicated to promptly meeting your needs. At I.C.T, we are committed to ensuring a seamless and efficient SMT assembly process for our valued clients.