I.C.T- AI-5146 | PCB Vision Inspection Machine
- High Accuracy Inspection: Detects defects with a low false alarm rate.
- Fast Inspection Speed: Processes images at 0.23 seconds per FOV.
- 12M Pixel Camera: Captures clear images for precise defect detection.
- Granite Platform Stability: Ensures machine precision and long-term reliability.
- Advanced Lighting System: Programmable RGB+W LEDs for accurate imaging.
- Flexible Configurations: Adapts to various PCB sizes and inspection needs.
Description
Advanced PCB Vision Inspection Machine
The I.C.T AI-5146 PCB Vision Inspection Machine is a top-tier solution for SMT production lines. Designed for both pre-reflow and post-reflow inspections, this machine ensures high-quality surface-mounted assemblies. Its advanced AI algorithms make programming fast and user-friendly, allowing quick setup for global clients.
With precise defect detection, it catches issues like insufficient solder, misalignment, or contamination. The machine features a granite platform for stability, a programmable RGB+W LED lighting system, and a bilateral telecentric lens for clear, low-distortion images. This PCB Vision Inspection Machine offers centralized control and seamless equipment interconnection, boosting production efficiency. Its flexible configurations meet diverse inspection needs, ensuring reliable results with a GR&R of less than 10% at 6 Sigma.
Whether you’re tackling PCB warpage or tracing data with SPC alarms, this automated optical inspection machine delivers unmatched performance. Choose the I.C.T AI-5146 for a smart, efficient, and precise inspection process that elevates your SMT manufacturing.
Key Features of AOI Equipment
Precision Defect Detection
The I.C.T AI-5146 PCB Vision Inspection Machine excels at spotting defects like insufficient solder, shorts, or misaligned components. Its 12M pixel camera and bilateral telecentric lens deliver clear, low-distortion images, ensuring accurate results. With a GR&R of less than 10% at 6 Sigma and test deviation under ±0.25mm, this AOI PCB machine guarantees reliable inspections. Advanced algorithms, including CNN and OCR, make it a leader in automated optical inspection, catching even the smallest issues with ease.
Smart Programming Ease
Programming the AI-5146 PCB Vision Inspection Machine is simple and fast. Its user-friendly interface and one-key batch support let operators adjust settings quickly. AI algorithms enable automatic element searches, reducing setup time. Remote programming and debugging add convenience, while SPC alarms and LOG storage ensure traceable data. This feature makes the machine ideal for manufacturers needing efficient, adaptable AOI equipment for diverse SMT production lines, saving time and boosting productivity.
Robust and Stable Design
Built with a granite platform, the I.C.T AI-5146 PCB Vision Inspection Machine offers unmatched stability and precision. Weighing 750KG, it supports PCBs up to 730x460mm in large board mode. The sturdy design minimizes vibrations, ensuring consistent inspection results. Combined with a programmable lighting system, this machine delivers reliable performance for high-volume SMT production. Its durability makes it a trusted choice for manufacturers seeking long-lasting AOI SMT inspection solutions.
Flexible Inspection Options
The AI-5146 PCB Vision Inspection Machine adapts to various inspection needs with multiple configurations. It handles everything from small 50x50mm PCBs to large panels, detecting defects like contamination or overturned parts. Features like PCB warpage compensation and component position calibration ensure accurate results. This versatility makes it a go-to automated optical inspection machine for diverse SMT applications, meeting unique production demands with ease.
Specification
- Inspection Algorithm: CNN, Color contrast, Outline recognition, Offset inspection, Template matching, Character comparison, OCR, etc.
- Inspection Item: Component: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained, etc. Other: NG tracking bar(optional), Control box(optional), Mixed material inspection, Panel inspection.
- Special Function:Automatic search of elements and quick programming
- Resolution: 10um@40*30mm
- Inspection Speed: 0.23sec/FOV
- Camera: 12M pixel intelligent digital industrial camera
- Rail: Single rail
- PCB Size: 50*50mm~510*460mm
(Large board mode: Left to right: max 730*460mm
Right to left: max 640*460mm)
- Rated Power: 380W
- Weight: 750KG
- Dimension: L1015*W1086*H1539mm
Case Study Video
Watch our case study video featuring an Algeria-based client producing feature phones. They visited our facility to test the I.C.T AI-5146 PCB Vision Inspection Machine. Bringing over a dozen PCB samples and materials, they observed live production using our SMT line, including JUKI RX-8 and RS-1R pick-and-place machines and a tray feeder. The core focus was on our AOI PCB machine, which delivered precise defect detection. Impressed by its accuracy and ease of use, the client integrated our full SMT solution into their factory, boosting efficiency and quality in their production process
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Client Training and Satisfaction
Our I.C.T engineers provide hands-on training and equipment setup at client factories. After installing the AI-5146 PCB Vision Inspection Machine, our team trained staff to ensure smooth operation. The group photo taken post-training reflects the client’s satisfaction with our service. From seamless assembly to expert guidance, I.C.T’s support helps clients achieve optimal results with their SMT production lines, earning trust worldwide.
Customer Testimonials
Clients consistently praise I.C.T’s PCB Vision Inspection Machine for its quality and reliability. They commend our engineers for quick responses to pre-sales questions and fast after-sales support. Many highlight the machine’s precision in AOI SMT inspection and its role in improving production. From durable equipment to exceptional service, I.C.T earns high marks for delivering solutions that meet and exceed customer expectations.
Certifications and Achievements
I.C.T’s AI-5146 PCB Vision Inspection Machine comes with CE certification and complies with ISO9001 standards. Our equipment is backed by multiple patents, ensuring innovative and reliable performance. These certifications guarantee quality and safety, giving customers confidence in choosing our AOI equipment for their SMT production needs
I.C.T Factory & Our Team
I.C.T is a leading provider of SMT solutions, specializing in high-quality equipment like the AI-5146 PCB Vision Inspection Machine. Based in China, we deliver innovative, reliable, and efficient machines to clients worldwide. Our focus on advanced technology, user-friendly designs, and excellent customer service sets us apart. From installation to after-sales support, I.C.T ensures seamless integration of our AOI equipment into your production line. Trust us to elevate your manufacturing with cutting-edge solutions and global expertise
Frequently Asked Questions
It means the PCB Vision Inspection Machine can accurately detect common SMT defects such as missing components, solder shorts, misalignment, polarity errors, and surface contamination. This ensures reliable PCB quality control in aoi PCB inspection machine workflows across electronics manufacturing. It is widely used in multi-device production environments like automotive ECUs, consumer electronics, and industrial control boards. For best results, operators should align inspection templates with BOM data to improve detection accuracy and reduce false alarms.
Additional information
| Model | I.C.T SMT AOI AI-5146 / I.C.T SMT AOI AI-5146D |
|---|---|
| FOV | 15um@60*45mm, 10um@40*30mm / 15um@60*45mm |
| Camera | 5M pixel intelligent digital industrial camera(12M Optional) |
| Weight | 750Kg / 790Kg |
| PCB Thickness | 0.3 ~ 6.0mm |
| PCB Edge | 3.7mm |
| PCB Weight | Max:3Kg |
| Power | AC220 50/60Hz,5A |
| Rated power | 380W |
| Communication | SMEMA |
