I.C.T XC-3100-Inline | SMT SMD Electronic Reel Components Counting X-Ray Chip Counter
- Counts four reels in 6-10 seconds.
- Achieves 99.99% counting accuracy.
- Handles 7-15 inch reel sizes.
- Automated material loading and unloading.
- MES/ERP sync for data management.
- AI-optimized algorithms for precision.
- Lead-alloy frame ensures safe operation.
- I.C.T provides hands-on training support.
Description
I.C.T X-Ray Chip Counter XC-3100-Inline
The I.C.T X-Ray Chip Counter revolutionizes SMT inventory management with its high-speed, accurate counting capabilities. Equipped with a sealed micro-focus X-ray tube (80 kV, 56W) and a high-resolution detector (3072×3072 pixels), it counts components as small as 01005 with 99.99% accuracy. Its compact design (1000x1500x2000 mm) and 800 kg weight fit seamlessly into production lines. The machine’s automated handling and MES/ERP integration ensure efficient data management, making the X-Ray Chip Counter a reliable choice for modern electronics manufacturing.
Top Features of X-Ray Chip Counter
Work Process:
Detection Image:
AI intelligent algorithm counting results Image:
High-Speed X-Ray SMD Chip Counter
The X-Ray SMD Chip Counter uses advanced X-ray imaging to count components in 6-10 seconds, achieving 99.99% accuracy for up to four reels. Its AI algorithms ensure precise counting, even for tiny 01005 components. The 427×427 mm field of view supports various reel sizes (7-15 inches). This feature helps manufacturers save time and reduce errors, making it a must-have for high-volume SMT production lines seeking efficiency.
Efficient Inline X Ray Chip Counter
The Inline X Ray Chip Counter automates material handling with a mechanical gripper and conveyor, processing reels in just 9 seconds. Its ESD-safe platform and grating induction ensure smooth, reliable operation. Designed for 7-15 inch reels with heights of 5-80 mm, it minimizes manual intervention. This feature is perfect for manufacturers aiming to streamline inventory tasks while maintaining high accuracy in SMT workflows.
User-Friendly Automated X-Ray Chip Counter
The Automated X-Ray Chip Counter features a touch-screen interface with one-click operation, simplifying setup and use. The intuitive GUI allows quick data review and cloud uploads, reducing training time. With seamless MES/ERP integration, it generates barcode labels for trays, enhancing inventory tracking. This user-friendly design makes the X-Ray Chip Counter ideal for manufacturers seeking efficient, error-free SMT component counting.
Specifications of X-Ray SMD Component Counting
- Accuracy: 99.99% for 01005 components
- Reel Size: 7-15 inches
- Reel Height: 5-80 mm
- X-Ray Tube: Sealed Micro-Focus, 80 kV, 56W
- Detector: TFT Industrial Dynamic FPD, 3072×3072 pixels
- Field of View: 427×427 mm
- Special Features: AI-optimized algorithms, MES/ERP integration, automatic barcode labeling
- Power Supply: AC220V, 50/60Hz, 2 kW
- Weight: Approx. 800 kg
- Dimensions: 1000x1500x2000 mm
- X-Ray Leakage Dose: < 1 uSv/hour
X-Ray SMD Chip Counter: Video Showcase
Watch our video, How to Use an SMD X-Ray Counter SMD Counting System for Accurate Component Counting. It showcases the X-Ray SMD Component Counting Machine’s fast, accurate counting of SMT components using X-ray imaging. The video highlights automated handling, AI precision, and MES integration for efficient inventory management. I.C.T’s expert setup ensures reliable performance.
More SMT Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Printer | Applies solder paste with high precision. |
| Conveyor | Moves PCB smoothly between machines. |
| Pick and Place Machine | Places components accurately on PCB. |
| Reflow Oven | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
I.C.T Training and Support Success
Expert On-Site Training
I.C.T’s commitment to customer success shines through with the X-Ray Chip Counter. Our engineers provide hands-on training at client factories, ensuring smooth setup and operation. A recent project featured our team assembling and debugging the machine, followed by comprehensive training. A group photo with satisfied clients reflects their trust in our service and the X-Ray Chip Counter’s reliable performance in their SMT production lines.
Customer Feedback on X-Ray Chip Counter
Trusted by Global Manufacturers
Clients consistently praise the I.C.T X-Ray Chip Counter for its speed, accuracy, and durability. They value the 99.99% counting precision and the machine’s robust design. I.C.T’s engineers receive frequent compliments for their prompt pre-sale responses and quick resolution of after-sale issues. Customers appreciate the X-Ray Chip Counter’s efficiency, making it a top choice for SMT manufacturers seeking reliable inventory solutions.
Certifications for X-Ray Chip Counter
Certified for Quality and Safety
The I.C.T X-Ray Chip Counter holds CE, ISO9001, and AERB certifications, ensuring compliance with global safety and quality standards. It also includes patent certificates, highlighting its innovative design. With an X-ray leakage dose of less than 1 uSv/hour, the machine prioritizes operator safety. These credentials make the X-Ray Chip Counter a trusted choice for SMT manufacturers worldwide.
About I.C.T Company
I.C.T: Leading SMT Solutions Provider
I.C.T is a trusted name in SMT equipment, offering innovative solutions like the X-Ray Chip Counter. With over 22 years of experience, we provide end-to-end support, from equipment setup to hands-on training. Based in China, I.C.T delivers European-quality standards, ensuring reliable, efficient production lines. Our dedicated engineers and high-quality machines help electronics manufacturers worldwide achieve precision and productivity in their SMT processes.
FAQ & Knowledge Center
It supports standard JEDEC trays and Matrix trays, making it compatible with a wide range of SMD packaging formats used in SMT production. This flexibility allows operators to process reels or trays without repacking components, reducing setup time and minimizing handling errors. It works efficiently in multi-device production lines, including home electronics, automotive modules, and consumer PCB assembly, ensuring smooth integration with pick-and-place workflows while maintaining counting accuracy across varied tray heights and sizes.
Additional information
| Model | I.C.T XC-3100 Inline |
|---|---|
| Tube Type | Closed Tube |
| Spatial Resolution | 30μm |
| Image Capture Method | Flat panel digital imaging |
| Accuracy | 99.99% (0201) |
| Detectable Minimum Part Size | 01005 |
| Dimension | 3008*1490*1944mm |
