I.C.T AI-5146W | DIP AOI Inspection Machine for Wave Soldering Inspect
- 12M pixel camera for clear imaging
- Real-time defect detection without pauses
- Adjustable height and width setup
- Inspects components like capacitors, diodes
- 520W rated power for efficiency
- 860kg weight ensures stable performance
- Dimensions: L1050 x W1335 x H1650mm
- I.C.T provides top-notch training, support
Description
DIP AOI Inspection Machine
You’ll love the I.C.T AI-5146W DIP AOI inspection machine for your DIP production line. It uses a high-precision 12M pixel camera to capture board images in real time. With advanced Convolution Neural Network (CNN) technology, it spots defects like missing or reversed components with ease. Perfect for post-wave soldering, this machine keeps your production running smoothly without stops. Its user-friendly interface and adjustable design make setup simple. The DIP AOI inspection machine ensures top-quality results, helping you reduce errors and boost efficiency in your electronics manufacturing process.
Key Features of AOI Equipment
The DIP AOI inspection machine, AI-5146W, is designed for dual-side checks after wave soldering. It uses smart CNN algorithms to find defects like wrong parts or bad solder joints. You can easily integrate it into your SMT line with its simple programming and centralized control. With a low false alarm rate, it delivers reliable results, making your electronics production more efficient and high-quality.
Double-sided Multifunctional AOI
Double-sided Multifunctional AOI inspects both PCB sides at once, catching defects like misaligned or missing parts. Using CNN technology, the DIP AOI inspection machine ensures high accuracy without slowing your line. Its flexible design fits various board sizes, and the easy-to-use interface simplifies setup. You’ll reduce errors and boost productivity, making it a must-have for your SMT assembly line.
Wave-Soldering AOI Inspection Machine
Wave-Soldering AOI Inspection Machine ensures perfect solder joints after wave soldering. It uses a 12M pixel camera to spot issues like wrong components or poor soldering. The DIP AOI inspection machine supports quick parameter changes, saving you time. Weighing 860kg, it stays stable during operation. This feature guarantees consistent quality, perfect for your high-volume electronics production needs.
PTH Post Wave and Selective Solder AOI
Your PTH Post Wave and Selective Solder AOI excels at checking through-hole components. The DIP AOI inspection machine uses deep learning to detect defects like incorrect parts or solder issues. It works in real time, keeping your production flowing. With adjustable sizing, it fits any setup. This feature ensures precise defect detection, helping you maintain top-quality output in your DIP line.
Post-wave Inline AOI
Post-wave Inline AOI integrates seamlessly into your production line. It inspects boards without stopping, using a high-precision camera and CNN technology. The DIP AOI inspection machine quickly finds defects like wrong parts or solder errors. Its centralized control and data tracking support SPC analysis, ensuring traceability. This feature maximizes your efficiency and keeps quality high in electronics manufacturing.
Specification
Inspection Algorithm: CNN, Color Contrast, Outline Recognition, Offset Inspection, Template Matching, Character Comparison, OCR
Inspection Items:
Components: Absent, Reversed, Misalignment, Broken, Extra, Foreign Material, Stained
Other: NG Tracking Bar (Optional), Control Box (Optional), Mixed Material Inspection, Panel Inspection
Special Function: Automatic element search and rapid programming
Resolution: 15μm @ 60x45mm / 10μm @ 40x30mm
Inspection Speed: 0.23 seconds per Field of View (FOV)
Camera: 12M pixel intelligent digital industrial camera
Light Source: RGB+W light, 4-color integrated
PCB Size:
Standard: 50x50mm to 510x460mm
Three-Section Track: 50x50mm to 350x460mm
Single-Section Track: 50x50mm to 430x460mm
Rated Power: 520W
Weight: 860kg
Dimensions: L1050 x W1335 x H1650mm
Case Study Video
Check out our video featuring a European customer making switch power supplies. They use a fully automated DIP production line with our DIP AOI inspection machine after wave soldering. The AI-5146W, with Post-wave Inline AOI, ensures accurate detection of soldering defects, improving their product quality. See how it enhances efficiency and meets high European standards in their manufacturing process.
More DIP Line Machines
| Equipment | Description |
|---|---|
| Loader | Loads PCB into the production line automatically. |
| Auto Insertion Machine | Insert DIP component on PCB. |
| Conveyor | Moves PCB smoothly between machines. |
| Wave Soldering Machine | Melts solder to bond components securely. |
| Selective Solder Machine | Melts solder to bond components securely. |
| AOI Machine | Inspects PCB for defects automatically. |
| Unloader | Removes finished PCB from the line. |
Client Training and Satisfaction
Your DIP AOI inspection machine was installed smoothly at a client’s factory. I.C.T engineers provided hands-on training, ensuring easy operation. A group photo with the client’s team shows their satisfaction with our service. This successful setup highlights the reliability of our Double-sided Multifunctional AOI and our commitment to supporting you.
Customer Testimonials
Clients love our DIP AOI inspection machine for its quality and performance. They often praise our engineers’ expertise, fast pre-sales answers, and quick after-sales support. Many highlight the durability of our Wave-Soldering AOI Inspection Machine and its role in boosting efficiency. These great reviews show I.C.T’s dedication to keeping you happy with top-quality equipment.
Certifications and Achievements
DIP AOI inspection machine comes with CE and ISO9001 certifications, meeting global standards. We also hold patents for our innovative designs. These certifications ensure the reliability and safety of our PTH Post Wave and Selective Solder AOI, giving you confidence in our technology.
I.C.T Factory & Our Team
I.C.T is your trusted partner for SMT solutions, offering advanced tools like the DIP AOI inspection machine. With years of experience, we provide reliable, efficient equipment for electronics manufacturing. Our global reach, backed by CE and ISO9001 certifications, ensures top-quality products. From setup to after-sales support, I.C.T helps you achieve excellence in your production line.
Frequently Asked Questions
Our AOI inspection machine uses CNN algorithms to analyze complex PCB layouts accurately. It detects defects like misaligned or missing components across dense boards. The 12M pixel camera ensures clear imaging, and the system’s flexible design supports various PCB sizes, from 50x50mm to 510x460mm. This makes it perfect for intricate electronics manufacturing, ensuring high precision without slowing your production.
Additional information
| Model | I.C.T DIP On-line Dual side AOI AI-5146W / AI-5146WL (After THT Soldering) |
|---|---|
| FOV | 52.6*44mm |
| Camera | 5M |
| Mixing PCB inspection | Support calling program automatically. |
| PCB Size | Three section track: 50*50mm~350*460mm / 50*50mm~350*650mm |
| Operation System | Ubuntu 18.04 LTS 64bit |
| Display | 23.8 inch FHD display |
| Power | AC220 50/60Hz,5A |
| Communication | SMEMA |
| Weight | 890Kg / 1000Kg |
| Dimension | L1050*W1335*H1650mm / L1050*W1535*H1650mm |
